• 제목/요약/키워드: Cutting Resistance

검색결과 314건 처리시간 0.024초

생체친화형 지르코니아 헤어커터 개발 (Development of zirconia hair cutter for biocompability)

  • 김정식;김광희
    • 한국산학기술학회논문지
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    • 제14권6호
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    • pp.2612-2617
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    • 2013
  • 본 연구에서는 스틸 헤어커터와 비교하여 절삭성, 내식성 내마모성이 우수하고 생체친화성이 뛰어난 소재인 지르코니아($ZrO_2$)를 원료로 하는 헤어커터 개발을 위하여 설계, 성형, 소결, 연마가공 최적화를 통해 두께 0.253mm의 초박형 지르코니아 커터를 제작하였다. 커터 시편을 전자주사현미경(SEM)으로 관찰한 결과, 성형성과 절삭면 가공이 양호한 것으로 나타났으며, 절단시험을 통해 상품성이 충분한 것으로 평가되었다. 본 지르코니아 커터 가공기술 연구결과를 이용하여 면도기, 여성용 제모기, 눈썹정리기 등 고부가가치 미용기구 개발에 활용 될 수 있다.

실험계획법과 보정가공을 이용한 비구면 유리렌즈 성형용 코어의 초정밀 연삭가공 최적화 (Ultra-precision Grinding Optimization of Mold Core for Aspheric Glass Lenses using DOE and Compensation Machining)

  • 김상석;이용철;이동길;김혜정;김정호
    • 한국정밀공학회지
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    • 제24권6호
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    • pp.45-50
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    • 2007
  • The aspheric lens has become the most popular optical component used in various optical devices such as digital cameras, pick-up lenses, printers, copiers etc. Using aspheric lenses not only miniaturizes and reduces the weight of products, but also lower prices and higher field angles can be realized. Additionally, plastic lenses are being changed to glass lenses more recently because of low accuracy, low acid-resistance and low thermal-resistance in the plastic lenses. Currently, one fabrication method of glass lenses is using a glass-mold method with a high precision mold core for mass production. In this paper, DOE (Design Of Experiments) and compensation machining were adopted to improve the surface roughness and the form accuracy of the mold core. The DOE has been done in order to discover the optimal grinding conditions which minimize the surface roughness with factors such as work spindle revolution, turbine spindle revolution, federate and cutting depth. And the compensation machining is used to generate high form accuracy of the mold core. From various experiments and analyses, we could obtain the best surface roughness 5 nm in Ra, form accuracy $0.167\;{\mu}m$ in PV.

Application Two-Dimensional Pattern Development of Cycling Tights based on the Three-Dimensional Body Scan Data of High School Male Cyclist

  • Park, Hyunjeong;Do, Wolhee
    • 한국의류산업학회지
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    • 제22권5호
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    • pp.595-606
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    • 2020
  • This study develops an optimal two-dimensional (2D) pattern from three-dimensional human scan data by considering the cycling posture and dermatome of high school male cyclists. By analyzing the body surface change in the cycling posture and considering the dermatome of the lower limbs, the optimal cutting line setting and the development of cycling tights for individual cyclists were presented to provide data that could be used in the clothing industry. We designed three cycling tights to solve the size unsuitability. 3D design 1 is a non-extension design based on the analysis of the 3D human body scan data, in which parts were connected diagonally from the front of the knee to the back of the knee. 3D design 2 removed both the front and back to reduce air resistance during cycling. 3D design 3 did not have a cutting line on the front panel because of the air resistance during cycling in the front area. We analyzed the garment pressure for 8 points of lower body and performed a subjective evaluation of the 3D designed tights and the current cycling tights. The 3D design 1 in this study was well received in the omphalion, thigh, and hip area, while 3D design 3 was well received in the omphalion, thigh, hip, and bottom bands. Therefore, the LoNE of 3D design 1 was applied to the front, and the hip cutting line of 3D design 3 was applied to the back.

소성 가공 해석을 통한 티타늄 합금 볼트 열간 단조 공정 분석 (Titanium alloy bolt hot forging process analysis through plastic working analysis)

  • 최두선;김태민;항봉석;한유진;고강호;박정래;박규백;이정우;김도언
    • Design & Manufacturing
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    • 제14권1호
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    • pp.42-48
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    • 2020
  • Titanium alloy has been in the spotlight as a core material in high-tech industries that require high strength and light weight because it has excellent strength and corrosion resistance and strength is higher than that of steel. Therefore, in various industries, existing steel products are intended to be replaced with titanium alloys. Titanium alloys can cause cutting tool breakage during cutting, and heat generated during cutting does not dissipate, accumulates in tools and workpieces, resulting in large wear and tear on thin workpieces. In addition, since titanium alloy is a metal with high chemical activity, the wear of the tool becomes more severe when the cutting speed is high, so machining of titanium bolt through cutting is very disadvantageous in terms of productivity. Therefore, the production of bolts using titanium alloys is being produced through a forging process to improve productivity and product quality. In this paper, hot forging molding analysis was performed on bolts used for fastening automobile parts using Ti-6Al-4V alloy, which is the most commonly used titanium alloy.

비접촉센서를 이용한 Inconel 718 밀링가공에서 공구상태 감시 (Tool Condition Monitoring with Non-contacting Sensors in Inconel 718 Milling Processes)

  • 최용기;황문창;김영준;박강휘;구준영;김정석
    • 한국생산제조학회지
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    • 제25권6호
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    • pp.445-451
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    • 2016
  • The Inconel 718 alloy is a well-known super-heat-resistant alloy and a difficult-to-cut material. Inconel 718 with excellent corrosion and heat resistance is used in harsh environments. However, the heat generated is not released owing to excellent physical properties, making processes (e.g., adhesion and thermal fatigue) difficult. Tool condition monitoring in machining is significant in reducing manufacturing costs. The cutting tool is easily broken and worn because of the material properties of Inconel 718. Therefore, tool management is required to improve tool life and machinability. This study proposes a method of predicting the tool wear with non-contacting sensors (e.g., IR thermometer for measuring the cutting temperature and a microphone for measuring the sound pressure level in machining). The cutting temperature and sound pressure fluctuation according to the tool condition and cutting force are analyzed using experimental data. This experiment verifies the effectiveness of the non-contact measurement signals in tool condition monitoring.

도계장과 돈육가공장에서 분리된 살모넬라 속의 특성 연구 (Characteristics of Salmonella Species Isolates from Poultry Slaughterhouses and Pork Meat Processing Plants)

  • 이경환;권혁무;홍종해;박석기
    • 한국식품위생안전성학회지
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    • 제14권1호
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    • pp.97-103
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    • 1999
  • This study was carried out to isolate and identify Salmonella species from poultry slaughterhouses and pork meat processing plants during the period from January 1997 to August 1998, and analyze resistance of antimicrobial agents and plasmid profiles of isolated Salmonella strains. A total of 15 Salmonella strains was isolated from poultry carcasses, swine carcasses, pork meats and cutting boards. Identified Salmonella strains were S. typhimurium, S. heidelberg, S. hilingdon, S. mbandaka, and S. virginia. Ten (66.7%) of 15 Salmonella strains showed resistance to antimicrobial agents and five strains (33.3%) of them were resistant to two or more antimirobial agents. Plasmids were isolated from three Salmonella isolates which had two or more plasmids.

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TiAlCrSiN 박막의 고온 산화 부식 (High-temperature Oxidation of the TiAlCrSiN Film)

  • 이동복;김민정
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2016년도 추계학술대회 논문집
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    • pp.107-107
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    • 2016
  • TiCrAlSiN films were developed in order to improve the high-temperature oxidation resistance, corrosion resistance, and mechanical properties of conventional TiN films that are widely used as hard films to protect and increase the lifetime and performance of cutting tools or die molds. In this study, a nano-multilayered TiAlCrSiN film was deposited by cathodic arc plasma deposition. It displayed relatively good oxidation resistance at $700-900^{\circ}C$, owing to the formation protective oxides of $Al_2O_3$, $Cr_2O_3$, and $SiO_2$, and semiprotective $TiO_2$. At $1000^{\circ}C$, the increased temperature led to the formation of the imperfect oxide scale that consisted primarily of the outer ($TiO_2$,$Al_2O_3$)-mixed scale and inner ($TiO_2$, $Al_2O_3$, $Cr_2O_3$)-mixed scale.

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수직날개를 부착한 선박의 조파저항 성능 추정 기법의 검증 (Verification of Prediction Technique of Wave-making Resistance Performance for a Ship attached with a Vertical Blade)

  • 최희종;박동우
    • 한국항해항만학회지
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    • 제37권1호
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    • pp.1-7
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    • 2013
  • 본 연구에서는 개발된 선미부에 수직날개를 부착한 선박의 조파저항성능을 예측할 수 있는 수치해석기법의 검증에 관한 것이다. 수치해석기법은 비점성 유동장 해석기법인 랜킨소오스 패널법과 와류격자법을 사용하여 개발하였으며, 자유수면 경계조건의 비선형성은 반복해법을 사용하여 만족시켰고, 선박의 트림과 침하량을 구하는 알고리즘을 포함하고 있다. 수치해석을 위한 선체표면의 패널을 생성하기 위하여 패널절단법을 사용하였다. 4000TEU 컨테이너 운반선을 대상 선박으로 하여 선미부 6개소의 서로 다른 위치에 수직날개를 부착하여 수치해석을 수행하였으며, 수치해석기법의 타당성을 검증하기 위하여 상용 점성 유동장 해석 프로그램인 FLUENT를 사용하여 선체 주위의 점성 유동장을 계산하였고, 모형시험을 수행하여 얻은 실험 결과를 수치해석 결과와 서로 비교하였다.

임도구조 요인에 따른 절토비탈면 안정구조물의 특성 (Characteristics on Stabilization Measures for Cutting Slopes of Forest Roads)

  • 백승안;지병윤;이준;차두송
    • Journal of Forest and Environmental Science
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    • 제30권1호
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    • pp.71-75
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    • 2014
  • Forest roads failure is one of the most common problems caused by heavy rainfalls. This study investigated the characteristics on stabilization measures installed for cutting slopes failure of forest road resulted from heavy rainfalls. Three primary factors (slope length, slope gradient, soil type) affecting cutting slope failure were considered and stabilization measures were classified into two types (A type: wooden fence, vegetation sandbag, stone masonry; B type: wire cylinder, gabion, concrete retaining wall) through discriminant analysis based on their capacity of resistance to slope failure. Results showed that A type was mainly installed in such conditions as cut slope <8 m, cut slope gradient $30-40^{\circ}$ and soil type with soil while B type occurred in locational conditions as cut slope length >8 m, cut slope gradient < $30^{\circ}$ and > $30^{\circ}$, and soil type of gravelly soil and rock.

액체질소 분사 안정화를 통한 극저온가공 품질 향상 (Improvement of the Quality of Cryogenic Machining by Stabilization of Liquid Nitrogen Jet Pressure)

  • 강명구;민병권;김태곤;이석우
    • 한국정밀공학회지
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    • 제34권4호
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    • pp.247-251
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    • 2017
  • Titanium alloy has been widely used in the aerospace industry because of its high strength and good corrosion resistance. During cutting, the low thermal conductivity and high chemical reactivity of titanium generate a high cutting temperature and accelerates tool wear. To improve cutting tool life, cryogenic machining by using a liquid nitrogen (LN2) jet is suggested. In cryogenic jet cooling, evaporation of LN2 in the tank and transfer tube could cause pressure fluctuation and change the cooling rate. In this work, cooling uniformity is investigated in terms of liquid nitrogen jet pressure in cryogenic jet cooling during titanium alloy turning. Fluctuation of jet spraying pressure causes tool temperature to fluctuate. It is possible to suppress the fluctuation of the jet pressure and improve cooling by using a phase separator. Measuring tool temperature shows that consistent LN2 jet pressure improves cryogenic cooling uniformity.