• 한국표면공학회지
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• 제29권5호
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• pp.540-544
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• 1996

To apply the CVD diamond film to coated tools, it is necessary to make adhesion strength between diamond film and substrate stronger. So adhesion strength of diamond coated WC-Co tools using Microwave Plasma CVD and cutting test of Al-18mass%Si alloy using diamond cutting tools were studied. Diamond coating was carried out using Microwave Plasma CVD apparatus. Reaction gas was used mixture of methane and hydrogen. Substrate temperature were varied from 673K to 1173K by control of microwave output power and reaction pressure. By observation of SEM, grain size became larger and larger as substrate temperature became higher and higher. Also all deposits were covered with clear diamond crystals. XRD results, the deposits were identified to cubic diamond. An analysis using Raman spectroscopy, the deposit synthesized at lower substrate temperature (673K) showed higher quality than deposit synthesized at higher substrate temperature (1173K). As a result of scratch adhesion strength test, from 873K to 1173K adhesion strength decreased by rising of substrate temperature. The deposit synthesized at 873K showed best adhesion strength. In the cutting test of Al-18mass%Si alloy using diamond coated tools and the surface machinability of Al-Si works turned with diamond coating tools which synthesized at 873K presented uniform roughness. Cutting performance of Al-18mass%Si alloys using diamond coated WC-Co tools related to the adhesion strength.

• 한국기계가공학회지
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• 제16권4호
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• pp.53-61
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• 2017

Turbocharger is a device for increasing the power of a vehicle engine. The control plate is the main component for fixing the vane of the turbocharger. Now, the control plate is made of austenite steel cutting after the casting process. It has excellent corrosion, heat resistance and mechanical characteristics of material. However, present the process is made by cutting after casting. when cutting is processed after casting, so materials, processing time, and processing energy are lost. Therefore, this study proposes a process to powder compact use of stainless steel Deklak2 and to minimize amount of cutting through net shape process. The mechanical properties of Deklak2 were verified by tensile test, hardness test and relative density measurement, and the governed equation was defined. Also, the curvature radius 1, 2 and the density, affects the shape, were selected as the design parameters, and the best process conditions was proposed through the Taguchi method and the evaluation of SN ratio. And then prototype molds were fabricated and compared with the results of the finite element analysis for the verification, and it was found that the tendency of relative density and dimension was coincided. Therefore, it was found that the amount of cutting can be minimized by only the net shape process after the sintering process and it can be applied to mass production.

• 한국기계가공학회지
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• 제18권12호
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• pp.73-81
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• 2019

Titanium alloys have been spotlighted in numerous industries owing to their superior mechanical properties, such as high specific strength. However, the high heat and wear resistance of titanium alloys also lower their machinability and limit the wider application of the material. Many researchers have investigated the processing of titanium alloys, and it is required to evaluate the effectiveness and efficiency of developed technologies. From this perspective, this research studied sustainability in titanium alloy machining. The power consumption of the machine was measured during the process and analyzed in terms of process parameters and individual machine components. Here, an end mill specially designed for titanium was also investigated and compared with a general-purpose cutting tool. Based on the experimental results, a model was constructed to predict the power consumption of the overall process. It is expected that this study will contribute to the more effective and efficient processing of titanium alloys.

• 한국주거학회논문집
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• 제11권1호
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• pp.159-169
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• 2000

This study was examined the energy conservation and the environmental value through the computer simulation employing the micro cogeneration system and the photovoltaic power generation system in house. The results of this study were as follows:1. In case of the micro cogeneration system. With the conditions of 'the electric produced by the micro cogeneration system was not sold to the electric power company', 'control quantity of commercial power supply was 10%' , 'operating time was 6 hour', 'minimum load rate of generator was 50%', and 'having a storage tank', the micro cogeneration system was superior compare to the comparative system in 2.4% of the energy conservation and 4.18% of the environmental value. 2. In case of the photovoltaic power generation system. 1) The 66.9% of total generated electric power from the photovoltaic power system was sold to the electric power company. That is, it could help to preserve the electric power from commercial power supply.2) There is a possibility of cutting the fair rate of electric power.

• Journal of Biosystems Engineering
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• 제35권1호
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• pp.37-45
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• 2010

Since SRC (Short-term Rotation Coppice) such as poplar and willow can be harvested in three years, they are known to be a potential forest biomass as fuel for a power plant. The production system including transplanting and harvesting is, however, necessary to be mechanized because such a biomass should be handled in a massive volumetric size. A pull-type stem-cutting transplanter was developed in the research as the first step to realize the production of SRC. A needle-like transplanting device pushes a stem-cutting into the prepared soil bed by a pneumatic cylinder, and another device firms soil around a stem-cutting transplanted. Since this is an intermittent operation, it was necessary to develop a zero horizontal velocity mechanism which enabled only the transplanting needle part to continue a zero horizontal movement relative to the ground during the transplanting operation even when the tractor kept moving forward. The 2-row transplanter can transplant stem-cuttings at the rate of 6.5 seconds per row without missing a single attempt. The planting depth and distance were well maintained and controlled. Their CVs were between 2.1~3.4% and 0.87~1.7% for the depth and the distance, respectively. Although, the transplanted stem-cuttings tended to lean outward from the back-view and forward from the side view, they were planted within the range of $3^{\circ}$ from the upright position.

• 대한기계학회논문집A
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• 제29권10호
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• pp.1416-1429
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• 2005

In order to meet the increasing competitive pressures coupled with higher demands for component quality, whirling machines have been at the cutting edge of the automobile industry for more than 25 years. The hard whirling process can save on machining time and operation elimination. Hard whirling is done dry, without coolant. The chips carry away nearly all of the heat during cutting, leaving the workpiece cool and minimizing any thermal geometry variations. The surface finish and profile accuracy are close to grinding quality. Whirling machines usually consist of four major parts; 1) loading system that requires the necessary axial speeds, 2) head stock that needs high precision clamping and positioning system at the chuck and tailstock, 3) whirling unit that demands the high cutting speeds and cutting power fer cutting deep thread profiles and 4) unloading system that requires an easy workpiece unloading. Also, capabilities of the whirling machine can be improved by attaching a vision system to the machine. Most of whirling machines in Korean automobile industry are imported from the Leistritz company, Germany and the Hasegawa company, Japan. Tn this paper, a basic research will be performed to improve and enhance the existing whirling machines. Finally, a new Korean whirling machine will be proposed and developed.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 1994년도 특별강연 및 춘계학술발표 개요집
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• pp.1-20
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• 1994

In order for manufacturing companies to remain competitive it Is necessary for them to review continually their fabrication methods. The use of power beams for welding and cutting offer significant opportunities for industry to improve its product quality and increase profitability. This paper discusses a number of current industrial applications for electron beam and laser welding.

• International journal of advanced smart convergence
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• 제12권1호
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• pp.101-107
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• 2023

Machine tools are widely used in mechanical manufacturing corporations, as well as in engineering courses at universities in Vietnam. The PINACHO S-90/200 lathe is particularly popular. This paper aims to research and select an optimal cutting depth to minimize power costs and ensure surface roughness quality when machining upper plain cylindrical turning products with the PINACHO S-90/200 lathe on C45 steel material.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1991년도 춘계학술대회 논문집
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• pp.321-327
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• 1991

High power laser beams are used in a wide variety of materials processing applications such as cutting, welding, drilling and surface treatment. The CO$\sub$2/ laser is increasingly used in laser beam welding because of the highly potential advantages. High power laser welding is a high energy density, no filler metals and low heat input process to join metals. As the comparison with the conventiona welding, precision work and good fit-up to join the metals are required and maintenance is expensive at present. The principal variables of laser beam welding are the laser beam power, travel speed and bean spot size. The penetration depth during laser beam welding is directly related to the power density of the laser beam. Generally, for a constant beam size, the penetration depth increases with increasing laser beam power.

• 대한전기학회논문지:전기기기및에너지변환시스템부문B
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• 제54권8호
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• pp.387-394
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• 2005

This paper deals with the grid-interactive small battery energy storage system, which aims at the integration o( power quality improvement and demand side management. The main purpose of the proposed system is to achieve the peak power cutting and to compensate the current harmonics and reactive power at the point of installation on power distribution for residential homes. paper deals with the grid-interactive small battery energy storage system, In this paper, the basic principle and control algorithm is analyzed, theoretically and the design methodology of the system is discussed. To verify the proposed system, a comprehensive evaluation with theoretical analysis, simulation and experimental results for 1 KVA load capacity is presented.