• Title/Summary/Keyword: Cutting Cost

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Research for Patent Application Tendency in the Super Fine Machining System Using the Wet Waterjet (습식워터젯을 채용한 초정밀 절삭 가공시스템의 특허동향조사에 관한 연구)

  • Kim, Sung-Min;Ko, Jun-Bin;Park, Hee-Sang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.18 no.1
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    • pp.1-12
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    • 2009
  • Presently, the semiconductor industry has the chronic problem. In the semiconductor industry, it has the semiconductor wafer, a package, the optical filter cut by using the saw blade, the mold, a laser etc. The cutting technique has the difficulty due to the rising of the production cost by the wearing of mold, the poor quality problem due to generated heat at the moment of cutting procedure and curve cutting etc. The goal of this time of national research and development project is develop the apparatus for solving the problem that the existing cutting technique has. The technology is so called waterjet abrasive method. This technology will be mainly applied to cut a semiconductor package and a wafer. Two important things to be considered are ripple effect(in other words, the scale of a market) and simplicity of an application.

Productivity and Cost of Tree-length Harvesting Using Cable Yarding System in a Larch (Larix leptolepis) Clear-cutting Stand

  • Jeong, Eungjin;Cho, Koohyun;Cho, Minjae;Choi, Byoungkoo;Cha, Dusong
    • Journal of Forest and Environmental Science
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    • v.33 no.2
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    • pp.147-153
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    • 2017
  • The purpose of this study was to examine productivity and cost of tree-length harvesting using cable yarding system in a larch (Larix leptolepis) clear-cutting stand located in Pyeongchang-gun, Gangwon-do. We used tree-length harvesting method using cable yarding system with a tower yarder HAM300. The productivity was $17.6m^3/hr$ for felling, $12.4m^3/hr$ for delimbing, $4.2m^3/hr$ for yarding, and $8.1m^3/hr$ for processing. The total cost of the harvesting system was $48,381won/m^3$, which was majorly composed of yarding operation cost, at $40,169won/m^3$ (79.3%), while felling had the lowest cost at $1,154won/m^3$ (4.1%). Major factors affecting felling and processing productivity was tree volume and the number and thickness of branches for delimbing productivity. In addition, we suggest that training and education for machine operators were critical to improve yarding productivity.

Composite Stock Cutting using Distributed Simulated Annealing (분산 시뮬레이티드 어닐링을 이용한 복합 재료 재단)

  • Hong, Chul-Eui
    • Journal of KIISE:Software and Applications
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    • v.29 no.1_2
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    • pp.20-29
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    • 2002
  • The composite stock cutting problem is to allocate rectangular and/or irregular patterns onto a large composite stock sheet of finite dimensions in such a way that the resulting scrap will be minimized. In this paper, the distributed simulated annealing with the new cost error tolerant spatial decomposition is applied to the composite stock cutting problem in MPI environments. The cost error tolerant scheme relaxes synchronization and chooses small perturbations on states asynchronously in a dynamically changed stream length to keep the convergence property of the sequential annealing. This paper proposes the efficient data structures for representation of patterns and their affinity relations and also shows how to determine move generations, annealing parameters, and a cost function. The spatial decomposition method is addressed in detail. This paper identifies that the final quality is not degraded with almost linear speedup. Composite stock shapes are not constrained to convex polygons or even regular shapes, but the rotations are only allowed to 2 or 4 due to its composite nature.

Development of 3D Modeling System to Display the Cutting Shape of H-Beam Used in Ships and Ocean Plants (선박 및 해양 플랜트용 H-빔 절단을 위한 3차원 형상 모델링 구현 시스템 개발)

  • Park, Ju-Yong;Jo, Hyo-Jae;Lee, Ji-Hoon;Park, Ji-Yong
    • Journal of Ocean Engineering and Technology
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    • v.25 no.3
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    • pp.47-52
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    • 2011
  • 3D geometric modeling has a lot of advantages in the field of design and manufacturing. Many manufacturing processes and production lines are using 3D geometric modeling technique. These help reduce the cost and time for manufacturing. The purpose of this study is the realization of a 3D cutting shape for an H-Beam used in ships and ocean plants. The complex 3D cutting shapes could be represented by using the boolean operation of basic figures. Graphic functions with parameters were used to simply define the basic figures. The developed system can show the complex cutting shape of an H-beam simply and quickly. This system can be utilized for the automatic cutting system for an H-beam.

Investigation of Cutting Characteristics of Linear Hotwire Cutting System and Bonding Characteristics of Expandable Polystyrene Foam for Variable Lamination Manufacturing(VLM) Process (가변 적층 쾌속 조형 공저 개발을 위한 발포 폴리스티렌폼의 선형 열선 절단시스템 절단 특성 및 접착강도 특성에 대한 연구)

  • Ahn, Dong-Gyu;Lee, Sang-Ho;Yang, Dong-Yol;Shin, Bo-Sung;Lee, Yong-Il
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.12
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    • pp.185-194
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    • 2000
  • Rapid Prototyping(RP) techniques have their unique characteristics according to the working principles: stair-stepped surface of parts due to layer-by-layer stacking, low build speed caused by line-by-line solidification to build one layer, and additional post processing to improve surface roughness, so it is required very high cost to introduce and to maintain of RP apparatus. The objective of this study is to develop a new RP process, Variable Lamination Manufacturing using linear hotwire cutting technique and expandable polystyrene foam sheet as part material(VLM-S), and to investigate characteristics of part material, cutting characteristics by using linear hotwire cutting system and bonding. Experiments were carried out to investigate mechanical properties of part material such as anisotropy and directional tensile strength. In order to obtain optimal dimensional accuracy, surface roughness, and reduced cutting time, addition experiments were performed to find the relationship between cutting speed and cutting offset of hotwire, and heat generation of hotwire per unit length. So, adhesion strength tests according to ASTM test procedure showed that delamination did not occur at bonded area. Based on the data, a clover-shape was fabricated using unit shape part(USP) it is generated hotwire cutting. The results of present study have been reflected on the enhancement of the VLM-S process and apparatus.

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Evaluation of Vibration Characteristics and Machinability of High Speed Machining Center (고속 머시닝센터의 진동특성 및 가공성 평가)

  • 강익수;강명창;김정석;김기태
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.424-429
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    • 2004
  • The high speed machining center(HMC) has been widely applied to manufacture a die and trial product in many machine industry. Because the evaluation for HMC is not sufficiently performed and the efficient cutting conditions can't be selected, a peat loss has been caused in the cost aspect. In this study, the need of preliminary running time and unstable spindle speed is presented by the analysis of acceleration in idling. The Machinability for the TiA1N coated flat end mill and STD11 (H$\sub$R/C60) is evaluated from the trends of tool wear and cutting force according to cutting conditions . The resonance spindle speed is identified through the tool wear and natural frequency test.

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A Study on Optimization of Cutting Conditions Using Machining Characteristics DB in High Speed Machining (가공특성 지식DB를 통한 고속가공에서 최적조건선정에 관한 연구)

  • Won J.Y.;Nam S.H.;Hong W.P.;Lee S.W.;Choi H.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.163-168
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    • 2005
  • It is one of the most important things to determinate optimized cutting conditions which satisfy productivity and cost simultaneously in production and CAPP systems. These days many researchers have figured out the optimizing way for solutions of multi-object function to find the approach methods using algorithm such as genetic algorithm or tabu search, etc., instead of mathematical methods. The main creation of objective function is proposed by empirical method but which is difficult to set it up and to analysis. In this paper, an optimization method of cutting condition is shown using the ANN and GA for the multi-objective function in high speed machining.

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A Study on Surface Roughness of Al alloy 7075 to Cutting depth in High-speed Machining (고속가공의 절삭 깊이에 따른 알루미늄 합금 7075의 표면 거칠기에 대한 연구)

  • Park, Eun-sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.6
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    • pp.29-35
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    • 2010
  • Recently the industry high-speed machining has been applied to the automotive, aircraft, electronics parts machining because the effect of cost savings, machining time reduction and productivity improvement. In this study recently the aircraft structural aluminum alloy 7075 used in cutting the ball end-mill on the surface roughness terms most affect the parameters of the spindle speed and feed rate on the surface roughness of the work-piece according to the cutting depth is to investigate. Cutting depth at 0.3 mm has the lowest surface roughness.

Cutting Simulation of Mold & Die via Hybrid Model of DVM and Z-Map (DVM 및 Z-Map 복합모델을 이용한 금형의 모의가공)

  • 신양호;박정환;정연찬
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.5
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    • pp.47-56
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    • 2003
  • Geometric cutting-simulation and verification play an important role in detecting NC machining errors in mold & die manufacturing and thereby reducing correcting time & cost on the shop floor. Current researches in the area may be categorized into view-based, solid-based, and discrete vector-based methods mainly depending on workpiece models. Each methodology has its own strengths and weaknesses in terms of computing speed, representation accuracy, and its ability of numerical inspection. The paper proposes a hybrid modeling scheme for workpiece representation with z-map model and discrete vector model, which performs 3-axis and 5-axis cutting-simulation via tool swept surface construction by connecting a sequence of silhouette curves.