Browse > Article

Cutting Simulation of Mold & Die via Hybrid Model of DVM and Z-Map  

신양호 (영남대학교 대학원 기계공학과)
박정환 (영남대학교 기계공학부)
정연찬 (㈜큐빅테크 큐빅기술연구소)
Publication Information
Abstract
Geometric cutting-simulation and verification play an important role in detecting NC machining errors in mold & die manufacturing and thereby reducing correcting time & cost on the shop floor. Current researches in the area may be categorized into view-based, solid-based, and discrete vector-based methods mainly depending on workpiece models. Each methodology has its own strengths and weaknesses in terms of computing speed, representation accuracy, and its ability of numerical inspection. The paper proposes a hybrid modeling scheme for workpiece representation with z-map model and discrete vector model, which performs 3-axis and 5-axis cutting-simulation via tool swept surface construction by connecting a sequence of silhouette curves.
Keywords
Hybrid-Model; DVM; Z-map; Cutting-Simulation;
Citations & Related Records
Times Cited By KSCI : 5  (Citation Analysis)
연도 인용수 순위
1 Kim, K. I., Chon, Y. J. and Kim, K., 'Simulation and verification of CNC tool path for sculptured surfaces,' Transactions of NAMRI/SME, Vol. 24, pp. 67-74, 1996
2 Park, J. W., Chung, Y. C. and Choi, B. K., 'Precision Shape Modeling by Z-map Model,' J. of the Korean Society of Precision Engineering, Vol. 15, No. 11, pp. 180-188, 1998   과학기술학회마을
3 Fussell, B. K., Hemmett, J. G. and Jerard, R. B., 'Modeling of five-axis end mill cutting using axially discretized tool moves,' Transactions of NAMRI/SME, Vol. 27, pp. 81-86, 1999
4 Huang, Y. and Oliver, J. H., 'Integrated simulation, Error Assessment, and Tool Path Correction for Five-axis NC Milling,' Algorithmica, Vol. 4, pp. 331-344, 1989
5 Hsu, P. L. and Yang, W. T., 'Realtime 3D simulation of 3-axis milling using isometric projection,' Computer-Aided Design, Vol. 25, No. 4, pp. 215-224, 1993   DOI   ScienceOn
6 Park, J. W., 'A Study on the Development of a CAM System for 5-axis NC Machining of Die & Mold,' Ph.D. thesis KAIST, 1995
7 Chung, Y. C. and Park, J. W., 'Verification of Tool Collision for 3-Axis Milling,' J. of the Korean Society of Precision Engineering, Vol. 19, No. 6, pp. 35-42, 2002   과학기술학회마을
8 Park, J. W. and Lee, J. G., 'Convex Sharp Edge Detection of CAD Surfaces without Topology,' J. of the Korean Society of Precision Engineering, Vol. 19, No. 2, pp. 73-79, 2002   과학기술학회마을
9 Choi, B. K. and Jerard, R. B., Sculptured surface machining: theory and applications, Kluwer Academic Publishers, 1998
10 Hartquist, E., Menon, J. P. and Sungurtekin, U. A., 'Solid modeller based automatic NC verification,' Biennial Int. Machine Tool Technology Conference, pp. 2-15, Sep. 1988
11 Imani, B. M., Sadeghi, M. H. and Elbestawi, M. A., 'An improved process simulation system for ball-end milling of sculptured surfaces,' Int. J. of Machine Tools & Manufacture, Vol. 38, pp. 1089-1107, 1998   DOI   ScienceOn
12 Roy, U. and Xu, Y., 'Computation of geometric model of a machined part form its NC machining programs,' Computer-Aided Design, Vol. 31, pp. 401-411, 1999   DOI   ScienceOn
13 Wang, W. P. and Wang, K. K., 'Geometric modeling for swept volume of moving solids,' IEEE CG&A, Vol. 6, No. 12, pp 8-17, Dec. 1986   DOI   ScienceOn
14 Chiou, C. J. and Lee, Y. S., 'A shape-generating approach for multi-axis machining G-buffer models,' Computer-Aided Design, Vol. 31, pp. 761-776, 1999   DOI   ScienceOn
15 Kawashima, Y., Itoh, K. and Ejiri, K., 'A flexible quantitative method for NC machining verification using a space-division based solid model,' The Visual Computer, Vol. 7, pp. 149-157, 1991   DOI
16 You, C. F. and Chu, C. H., 'Tool-Path verification in five-axis machining of sculptured surfaces,' Int. J. Advanced Manufacturing Technology, Vol. 13, pp. 248-255, 1997   DOI   ScienceOn
17 Wang, W. P. and Wang, K. K., 'Real-time verification of multiaxis NC programs with raster graphics,' Proc. IEEE Int. Conference on Robotics and Automation, pp. 166-171, Apr. 1986   DOI
18 Chappel, I. T., 'The use of vectors to simulate material removed by numerically controlled milling,' Computer-Aided Design, Vol. 15, No. 3, pp. 156-158, 1983   DOI   ScienceOn
19 Jerard, R. B. and Drysdale, R. L., 'Geometric simulation of numerical control machining,' Proc. ASME Int'l Computers in Engineering Conf. ASME, New York, pp. 129-136, 1988
20 Jerard, R. B., Hussaini, S. Z., Drysdale, R. L. and Schaudt, B., 'Approximate methods for simulation and verification of numerically controlled machining programs,' The Visual Computer, Vol. 5, pp. 329-348, 1989   DOI
21 Oliver, J. H., 'Efficient Intersection of Surface Normals with milling tool swept volumes for discrete three-axis NC verification,' J. of. Mechanical Design, Vol. 114, pp. 283-287, 1992   DOI
22 Park, J. W., Chung, Y. C. and Jeong, H. M., 'Five-axis Tool-path Verification via DVM,' Proceeding of the 32nd ISR, pp. 79-83, April 2001
23 Anderson, R. O., 'Detecting and eliminating collisions in NC machining,' Computer-Aided Design, Vol. 10, No. 4, pp. 231-237, 1978   DOI   ScienceOn
24 Chung, Y. C., Park, J. W., Shin, H. Y. and Choi, B. K., 'Modeling the surface swept by a generalized cutter for NC verification,' Computer-Aided Design, Vol. 30, No. 8, pp. 587-594, 1998   DOI   ScienceOn
25 Jerard, R. B., Drysdale, R. L. and Magewick, J., 'Methods for detecting errors in numerical controlled machining of sculptured surfaces,' IEEE CG&A, pp. 26-39, Jan. 1989   DOI   ScienceOn
26 Chung, Y. C., 'Cutting Simulation and Verification of NC Data for Unified CAM System for Die and Mold Manufacturing,' Ph.D. Thesis, KIAST, 1996
27 Choi, B. K., Kim, D. H. and Jerard, R. B., 'C-space approach to tool-path generation for die and mould machining,' Computer-Aided Design. Vol. 29 No. 9, pp. 657-669, 1997   DOI   ScienceOn
28 Kim, C. B. and Yang, M. Y., 'Verification System for Cutting Condition of Ball-End Milling Process,' J. of the Korean Society of Precision Engineering, Vol. 12, No. 2, pp. 123-134, 1995   과학기술학회마을
29 Joo, S. W., Lee, S. H. and Park, K. H., 'Mesh Decimation for Polygon Rendering Based Rel-Time 3-Axis NC Milling Simulation,' Transactions of the Society of CAD/CAM Engineers, Vol. 5, No. 4, pp. 347-358, 2000