• Title/Summary/Keyword: Crushing mechanism

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Semi Empirical Analysis on the Crushing Mechanism of Thin-Walled Rectangular Tubes (박판 4각튜브의 반실험적 압괴메카니즘 해석)

  • Kim, Cheon-Uk;Han, Byeong-Gi;Im, Chae-Hong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.1
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    • pp.12-21
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    • 1997
  • A model for analysis of the crushing mechanism of thin-walled rectangular tube is presented. The crushing modes of rectangular tubes may be characterized as either compact or noncompact and the model presented only considers compact modes. The unloading process in the crushing are categorized into three different stages where the distinction is based on the ratio of outward to inward fold length. Using the kinematic relations and the energy conservation principle, the instantaneous crush load is derived. An approximate equation that considers the rolling behavior is also given so that the crush load history may be established. The equation is experimentally proved.

Development of a Vine Crusher for Harvesting Sweet Potato (고구마 덩굴처리기 개발)

  • Kang, Sung-Il;Yoo, Soo-Nam;Choi, Yong;Kim, Young-Joo
    • Journal of Biosystems Engineering
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    • v.36 no.1
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    • pp.9-14
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    • 2011
  • This study was carried out to develop a vine crusher for harvesting sweet potato. The experimental two-row vine crusher attachable to agricultural tractor composed of vine crushing part with frail type vine crushing blades and vine lifting blades, power transmission part with chain and gear transmission mechanism, crushing height control part with two control wheels and manual levers, and implement frames, was designed and fabricated. And this vine crushing performance was also analyzed. From vine crushing tests, backward travel direction (i.e., rotational direction of the vine crushing blades) showed better vine crushing performance than forward travel direction. Crushing ratio of remained vine was increased, and length of remained vine and length of crushed vine were decreased as working speed was decreased and rotational speed of vine crushing blades was increased. At a working speed of 0.27 m/s and rotational speed of vine crushing blades of 800 rpm, crushing ratio of remained vine was 98%, length of remained vine was 104 mm, and length of crushed vine was 327 mm. But, when crushing vine on irregular ridges, vines and mulching vinyl were wound in the vine crushing part. Therefore, change of location of power transmission chain mechanism, and an automatic control device for controlling crushing height were needed.

Particle-Size Distribution Dependent upon Crushing Mechanism and Crushing Circuit (파쇄 메카니즘과 파쇄회로에 따른 입도분포)

  • Choi, Do-Young;Kim, Wan-Tae;Kim, Sang-Bae
    • Journal of the Mineralogical Society of Korea
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    • v.23 no.4
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    • pp.297-303
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    • 2010
  • We report the particle-size distribution and comminution charactersitics of dolomite depending upon crushing equipment (hammer crusher and roll crusher) and crushing circuit (open and closed). The quantity of fine particles (< 100 mesh) produced by hammer crusher was 34 wt.% which is about three times that by roll crusher. The quantity of 14~25 mesh size fraction by roll crusher was 20 wt.% higher than that produced by hammer crusher. 80 wt.% of the crushing products by hammer crushing was under 35 mesh in size, while the particles produced by roll crushing were relatively coarse. The particle size of both the hammer and roll crushers decreased by employing closed crusing circuit in comparison to open circuit. Products of required particle-size were obtained effectively depending on appropriate crushing equipment and crushing circuit.

New insights about ice friction obtained from crushing-friction tests on smooth and high-roughness surfaces

  • Gagnon, Robert E.
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.10 no.3
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    • pp.361-366
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    • 2018
  • Ice crushing occurs in many situations that involve a sliding frictional component such as sports involving ice-contact, ice interaction with ship hulls, and ice-on-ice sliding/crushing within glaciers and between interacting sea ice floes. Ice crushing-friction tests were conducted in the lab at $-10^{\circ}C$ using a set of acrylic ice-crushing platens that included a flat smooth surface and a variety of high-roughness surfaces with regular arrays of small prominences. The experiments were part of Phase II tests of the Blade Runners technology for reducing ice-induced vibration. Ice was crushed against the platens where the ice movement had both a vertical and a horizontal component. High-speed imaging through the platens was used to observe the ice contact zone as it evolved during the tests. Vertical crushing rates were in the range 10-30 mm/s and the horizontal sliding rates were in the range 4.14-30 mm/s. Three types of freshwater ice were used. Friction coefficients were extraordinarily low and were proportional to the ratio of the tangential sliding rate and the normal crushing rate. For the rough surfaces all of the friction coefficient variation was determined by the fluid dynamics of a slurry that flowed through channels that developed between leeward-facing facets of the prominences and the moving ice. The slurry originated from a highly-lubricating self-generating squeeze film of ice particles and melt located between the encroaching intact ice and the surfaces.

Numerical investigation into particle crushing effects on the shear behavior of gravel

  • Xi Li;Yayan Liu;Guoping Qian;Xueqing Liu;Hao Wang;Guoqing Yin
    • Geomechanics and Engineering
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    • v.35 no.2
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    • pp.209-219
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    • 2023
  • This paper presents numerical investigations into the particle crushing effect on the shear properties of gravel under direct shear condition. A novel particle crushing model was developed based on the octahedral shear stress criterion and fragment replacement method. A series of direct shear tests were carried out on unbreakable particles and breakable particles with different strengths. The evolutions of the particle crushing, shear strength, volumetric strain behavior, and contact force fabric during shearing were analyzed. It was observed that the number of crushed particles increased with the increase of the shear displacement and axial pressure and decreased with the particle strength increasing. Moreover, the shear strength and volume dilatancy were obviously decreased with particle crushing. The shear displacement of particles starting to crush was close to that corresponding to the peak shear stress got. Besides, the shear-hardening behavior was obviously affected by the number of crushed particles. A microanalysis showed that due to particle crushing, the contact forces and anisotropy decreased. The mechanism of the particle crushing effect on the shear strength was further clarified in terms of the particle friction and interlock.

Numerical study on bearing behavior of pile considering sand particle crushing

  • Wu, Yang;Yamamoto, Haruyuki;Yao, Yangping
    • Geomechanics and Engineering
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    • v.5 no.3
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    • pp.241-261
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    • 2013
  • The bearing mechanism of pile during installation and loading process which controls the deformation and distribution of strain and stress in the soil surrounding pile tip is complex and full of much uncertainty. It is pointed out that particle crushing occurs in significant stress concentrated region such as the area surrounding pile tip. The solution to this problem requires the understanding and modeling of the mechanical behavior of granular soil under high pressures. This study aims to investigate the sand behavior around pile tip considering the characteristics of sand crushing. The numerical analysis of model pile loading test under different surcharge pressure with constitutive model for sand crushing is presented. This constitutive model is capable of predicting the dilatancy of soil from negative to positive under low confining pressure and only negative dilatancy under high confining pressure. The predicted relationships between the normalized bearing stress and normalized displacement are agreeable with the experimental results during the entire loading process. It is estimated from numerical results that the vertical stress beneath pile tip is up to 20 MPa which is large enough to cause sand to be crushed. The predicted distribution area of volumetric strain represents that the distributed area shaped wedge for volumetric contraction is beneath pile tip and distributed area for volumetric expansion is near the pile shaft. It is demonstrated that the finite element formulation incorporating a constitutive model for sand with crushing is capable of producing reasonable results for the pile loading problem.

Study on the propagation mechanism of stress wave in underground mining

  • Liu, Fei;Li, Lianghui
    • Computers and Concrete
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    • v.25 no.2
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    • pp.145-154
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    • 2020
  • For the influence of the propagation law of stress wave at the coal-rock interface during the pre-blasting of the top coal in top coal mining, the ANSYS-LS/DYNA fluid-solid coupling algorithm was used to numerical calculation and the life-death element method was used to simulate the propagation of explosion cracks. The equation of the crushing zone and the fracturing zone were derived. The results were calculated and showed that the crushing radius is 14.6 cm and the fracturing radius is 35.8 cm. With the increase of the angles between the borehole and the coal-rock interface, the vibration velocity of the coal particles and the rock particles at the interface decreases gradually, and the transmission coefficient of the stress wave from the coal mass into the rock mass decreases gradually. When the angle between the borehole and the coal-rock interface is 0°, the overall crushing degree is about 11% and up to the largest. With the increase of the distance from the charge to the coal-rock interface, the stress wave transmission coefficient and the crushing degree of the coal-rock are gradually decreased. At the distance of 50 cm, the crushing degree of the coal-rock reached the maximum of approximately 12.3%.

A Study on the energy absorption characteristics of GFRP circular tubes fabricated by the filament winding method (Filament winding 공법 GFRP 원형튜브의 에너지 흡수특성에 관한 연구)

  • Kim, Geo-Young;Koo, Jeong-Seo
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.2059-2065
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    • 2008
  • In this paper, quasi-static crushing tests of composite circular tubes under axial compression load are conducted to investigate the energy absorption characteristics. Circular tubes used for this experiment are glass/epoxy (GFRP) composite tubes, which is fabricated by the filament winding method. One edge of the composite tube is chamfered to reduce the initial peak load and to prevent catastrophic failure during crushing process. Two suggested trigger mechanisms for the composite tubes are investigated. Crushing modes are mainly affected by thickness/diameter ratio, and average crushing loads are mainly affected by their cross-sections. Energy absorption characteristics vary significantly as a function of the tube geometry, trigger mechanism, t/D ratio and the cross-sectional shape.

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Study on the Recovery of Metallic Aluminum in Black Dross generated from the Used Beverage Cans (UBC) Recycling Process with Crushing Mechanism (파쇄 기구에 따른 알루미늄 캔 재자원화 공정 중 발생한 블랙 드로스 내 알루미늄 회수에 관한 연구)

  • Han, Chulwoong;Son, Seong Ho;Ahn, Byung-Doo;Kim, Dae-Guen;Lee, Man Seung;Kim, Yong Hwan
    • Resources Recycling
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    • v.26 no.4
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    • pp.71-78
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    • 2017
  • This study investigated the recovery of metallic aluminium in the black dross generated from used beverage can recycling process with crushing mechanism such as compression and impact. The as-received Al black dross had a spherical shape, and its size was about 10~40 mm. Also, The X-ray diffraction pattern showed that the main contents of black dross are composed of halite (NaCl), sylvite (KCl), spinel ($MgAl_2O_4$) and corundum ($Al_2O_3$). A metallic aluminium recovery test was performed using jaw crusher and hammer mill having different crushing mechanism. It was analysed that Jaw crushing process can separate into metallic aluminium and non metallic constituents. However, hammer milling process shows significant difference on the separation results. It was found that jaw crushing process was effective for recovery of metallic aluminium in the black dross than that of hammer milling process.

Prediction of Ships' Bow Structural Damage during Collisions (충돌시 선수구조의 손상추정에 관한 연구)

  • P.D.C. Yang
    • Journal of the Society of Naval Architects of Korea
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    • v.29 no.2
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    • pp.92-102
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    • 1992
  • Prediction of energy absorption for bow structure is important for a design of protective structures against collision. For the crushing behaviour of basic element of energy absorption, the plastic mechanism method is applied. The ship's crushing strength of bow section is obtained by summing the energy dissipated in all individual elements. The theoretical predictions are compared with experimental results for ship's bow models published with experimental results for ship's bow models published in the references, and it is observed that the present prediction method of crushing strength correlates well with the experimental results.

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