• 제목/요약/키워드: Critical Process Diagram

검색결과 48건 처리시간 0.022초

QUALITY IMPROVEMENT OF VEHICLE DRIFT USING STATISTICAL SIX SIGMA TOOLS

  • PARK T. W.;SOHN H. S.
    • International Journal of Automotive Technology
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    • 제6권6호
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    • pp.625-633
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    • 2005
  • Vehicle drift was reduced using statistical six sigma tools. The study was performed through four steps: M (measure), A (analyze), I (improve), and C (control). Step M measured the main factors which were derived from a fishbone diagram. The measurement system capabilities were analyzed and improved before measurement. Step A analyzed critical problems by examining the process capability and control chart derived from the measured values. Step I analyzed the influence of the main factors on vehicle drift using DOE (design of experiment) to derive the CTQ (critical to quality). The tire conicity and toe angle difference proved to be CTQ. This information enabled the manufacturing process related with the CTQ to be improved. The respective toe angle tolerance for the adjustment process was obtained using the Monte Carlo simulation. Step C verified and controlled the improved results through hypothesis testing and Monte Carlo simulation.

모델차수축소기법을 이용한 회전체의 동해석 (Dynamic Analysis of Rotating Bodies Using Model Order Reduction)

  • 한정삼
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2011년도 춘계학술대회 논문집
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    • pp.443-444
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    • 2011
  • This paper discusses a model order reduction for large order rotor dynamics systems results from the finite element discretization. Typical rotor systems consist of a rotor, built-on parts, and a support system, and require prudent consideration in their dynamic analysis models because they include unsymmetric stiffness, localized nonproportional damping and frequency dependent gyroscopic effects. When the finite element model has a very large number of degrees of freedom because of complex geometry, repeated dynamic analyses to investigate the critical speeds, stability, and unbalanced response are computationally very expensive to finish within a practical design cycle. In this paper, the Krylov-based model order reduction via moment matching significantly speeds up the dynamic analyses necessary to check eigenvalues and critical speeds of a Nelson-Vaugh rotor system. With this approach the dynamic simulation is efficiently repeated via a reduced system by changing a running rotational speed because it can be preserved as a parameter in the process of model reduction. The Campbell diagram by the reduced system shows very good agreement with that of the original system. A 3-D finite element model of the Nelson-Vaugh rotor system is taken as a numerical example to demonstrate the advantages of this model reduction for rotor dynamic simulation.

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Hazard Analysis and Risk Assessments for Industrial Processes Using FMEA and Bow-Tie Methodologies

  • Afefy, Islam H.
    • Industrial Engineering and Management Systems
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    • 제14권4호
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    • pp.379-391
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    • 2015
  • Several risk assessment techniques have been presented and investigated in previous research, focusing mainly on the failure mode and effect analysis (FMEA). FMEA can be employed to determine where failures can occur within industrial systems and to assess the impact of such failures. This research proposes a novel methodology for hazard analysis and risk assessments that integrates FMEA with the bow-tie model. The proposed method has been applied and evaluated in a real industrial process, illustrating the effectiveness of the proposed method. Specifically, the bowtie diagram of the critical equipment in the adopted plant in the case study was built. Safety critical barriers are identified and each of these is assigned to industrial process with an individual responsible. The detection rating to the failure mode and the values of risk priority number (RPN) are calculated. The analysis shows the high values of RPN are 500 and 490 in this process. A global corrective actions are suggested to improve the RPN measure. Further managerial insights have been provided.

선형 공정표를 생성하는 시스템 프로토타입 개발을 위한 기초 연구 (A Preliminary Research for Developing System Prototype Generating Linear Schedule)

  • 류한국
    • 한국건축시공학회지
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    • 제11권1호
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    • pp.1-8
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    • 2011
  • 기존의 선형 공정계획은 마스터 스케쥴과 같이 작업분류체계의 대분류 레벨의 작업을 사선의 형태로 표현하는 데 국한하고 수작업으로 작성하였다. 즉, 네트워크 공정표의 정보를 활용하지 못하고 독립적으로 선형 공정표를 작성하여 보고용 또는 전체 공정계획 확인용으로 사용하고 있는 실정이다. 따라서 기존에 축적된 자료가 많은 네트워크 공정표를 기반으로 선형 공정표를 자동으로 생성할 수 있는 시스템 개발이 필요하다. 이에 본 연구는 선형 공정표 구현을 위한 데이터 프로세스 모델, 데이터 플로 다이어그램, 데이터모델을 구축하고 시스템 프로토 타입의 시스템 솔류션 구조, 클래스 다이어그램, 데이터 타입스키마를 개발하고자 한다. 즉, 네트워크 공정표를 선형 공정표로 변환하기 위한 시스템 프로토타입 개발의 선행 연구를 수행하는 것이 본 연구의 목적이다.

서비스 설계를 위한 Job Mapping Diagram 개발 (Development of the Job Mapping Diagram for a Service Design)

  • 오형술;유정상
    • 한국컴퓨터정보학회논문지
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    • 제18권2호
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    • pp.165-174
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    • 2013
  • 서비스는 고객과 서비스 제공자 간의 상호작용이나 서비스 전달 프로세스 또는 고객에게 경험을 제공하는 것으로 관점에 따라 다양하게 정의된다. 이처럼, 다양하게 정의되는 서비스의 개발이나 설계를 위한 기존의 서비스 모델링 방법들은 서비스를 고객과 서비스 제공자 간의 활동 또는 기능 위주로 표현하고 있다. 서비스가 물리적인 제품과 구별되는 가장 큰 특징은 생산과 소비가 동시에 발생하는 동시성과 고객들마다 요구와 성향이 다른 이질성이다. 이러한 서비스만의 특성을 모델에 반영하여 서비스의 질을 높이기 위해서는 서비스가 이루어지는 상황 특성을 반영할 수 있는 방법이 필요하다. 이런 목적으로, 논문에서는 서비스를 고객이 가지고 있는 문제를 해결해가는 프로세스로 정의하고, 문제를 해결해가는 과정의 상황특성을 반영하기 위해 서비스 프로세스를 접촉, 정보, 활동 3가지 요소로 구조화한다. 또한 본 논문에서는 서비스 프로세스를 3가지 구성요소로 모델링하는 Job 매핑 다이어그램을 제시하였으며, 이를 호텔 서비스 사례에 적용하여 블루프린트에 의한 모델링 결과와 비교하였다.

Refinement of Gd2O3 inclusions in the GdBa2Cu3O7-δ films fabricated by the RCE-DR process

  • Park, I.;Oh, W.J.;Lee, J.H.;Moon, S.H.;Yoo, S.I.
    • 한국초전도ㆍ저온공학회논문지
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    • 제20권4호
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    • pp.46-49
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    • 2018
  • To improve in-field critical current densities ($J_c$) of $GdBa_2Cu_3O_{7-{\delta}}$ (GdBCO) coated conductors(CCs) fabricated by the reactive co-evaporation by deposition and reaction (RCE-DR) process, employing the nominal composition of Gd:Ba:Cu=1:1:2.5, we tried to refine the $Gd_2O_3$ particles trapped in the GdBCO superconducting matrix. For this purpose, we carefully selected the processing conditions on the stability phase diagram of GdBCO for this composition. By lowering the growth temperature of $Gd_2O_3$ in the liquid, we could refine the average particle size of $Gd_2O_3$ particles trapped in the GdBCO matrix and also achieve the zero-resistive transition temperatures ($T_{c,zero}$) of 92.3~94.2 K. Unfortunately, however, it was unsuccessful to achieve enhanced in-field $J_c$ values from these samples because of an air-contamination of the amorphous precursor film before its conversion into crystalline GdBCO film, suggesting that any exposure of the amorphous precursor film to air is fatal in obtaining high performance GdBCO CCs via the RCE-DR process.

식혜(食醯) 생산(生産)라인의 공정(工程)/배치(配置) 설계(設計)에 대한 사례 연구 (A Case Study for a Process/Layout Design of a Sikhye Production Line)

  • 양문희
    • 산업공학
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    • 제16권4호
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    • pp.450-462
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    • 2003
  • In this paper, we deal with a process and layout design for producing a planned amount of Sikhye in a given limited time period under a reasonable production schedule. We represent a Sikhye production line as a vector N, the element of which denotes the number of tanks required in each process and our objective is to find an appropriate vector which minimizes the total investment cost. We suggest a systematic method for finding an appropriate N and an appropriate layout to N. In detail, first, we decide the required sequence of processes and the required operations for each process and we estimate standard operating times. Second, constructing a precedence diagram, we find a critical path in order to reduce the total production lead time for a batch of Sikhye. Third, given a limited N space, we manage to construct manually each production schedule using both the processing times of the critical operations and transfer times. Finally, we find an optimal vector N which gives a minimum investment cost and meets both the time constraint and quantity constraint. In addition, with the estimated relative size of each tank, we suggest an appropriate conceptual layout design including an expansion area for future demands, based on the span technique used in the field of architectural design.

R14와 질소 혼합유체를 사용하는 극저온 열사이펀의 과도상태 거동 (Transient behavior of cryogenic thermosiphon working with R14 and nitrogen mixture)

  • 이지성;정상권
    • 한국초전도ㆍ저온공학회논문지
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    • 제12권1호
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    • pp.66-70
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    • 2010
  • The operational temperature range of thermosiphon is generally limited from the critical point to the triple point of the working fluid to maintain two-phase state. Thermosiphon with mixed working fluid has a potential to widen the operational temperature range. In this study, the physical behavior of mixed working fluid during the transient operation of thermosiphon was analyzed with temperature-mole fraction diagram. The condenser and the evaporator temperature variations were explained by the dew line and the bubble line of the mixture. It is encouraging that the thermosiphon operation commences early with larger fraction of high boiling point component, but the temperature gap between the condenser and the evaporator due to the separation of two components has a negative effect on the officient cool down process.

NuSCR 정형 요구사항 명세로부터 FBD 프로그램 자동생성을 위한 CASE 도구 (A CASE Tool for Automatic Generation of FBD Program from NuSCR Formal Specification)

  • 백형부;유준범;차성덕
    • 한국정보과학회논문지:컴퓨팅의 실제 및 레터
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    • 제15권4호
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    • pp.265-269
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    • 2009
  • 정형명세기법은 안전최우선시스템 소프트웨어의 안전성을 일정 수준 이상 보장할 수 있는 기법으로서, 원자력 발전소의 디지털 제어시스템의 개발에 사용되고 있다. 정형명세기법 NUSCR로부터 Programmable Logic Controller(PLC) 시스템을 구현하기 위한 소프트웨어인 Function Block Diagram(FBD) 프로그램을 자동으로 생성하는 기법[1]이 개발되었으나, 이를 지원하는 자동화 도구가 없어 이 기법이 널리 사용되지 못하였다. 본 논문에서는 이어 자동생성 기법을 지원하기 위하여 개발된 자동화 도구 NuSCRtoFBD를 소개한다. 본 연구에서 제안하는 NuSCRtoFBD 도구를 사용하여 NuSCR로부터 FBD를 자동생성 함으로써, 기존의 수동 프로그래밍 작업에서 발생했던 다수의 오류들을 줄일 수 있다.

주조품 Black Oxide 공정의 품질개선에 관한 연구 (Quality Improvement of Black Oxide Process in Casting)

  • 이동희;이경근;윤원영
    • 품질경영학회지
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    • 제24권1호
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    • pp.96-109
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    • 1996
  • In this paper, we consider the quality problem of black oxide process in casting for which Taguchi method is used. We explain simply the Taguchi method and existing problems in Black Oxide process. We analyze the problem by the quality improvement procedure proposed by Taguchi. The design factors and noises using cause-effect diagram are found, the experiment is made using orthogonal array. After ANOVA, the critical factors are determined and the optimal process condition is designed. After parameter design, we derive the tolerance levels. As a result of changing the levels of process parameters, the variance of quality characteristic was decreased by quarter and the average value was also decreased by half. We estimated the predictable profit of the improvement.

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