• 제목/요약/키워드: Creep-Fatigue

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고속철도 교량 신축이음장치의 내구성 실험

  • 김병석;곽종원;신호상;김영진;박성용;장익순
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 1998년도 추계학술대회 논문집
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    • pp.24-29
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    • 1998
  • To absorb the deformation of ,external live load, thermal gradient, shrinkage and creep in bridge structures and general structures, expansion joint has to be established. Especially expansion joint for high-speed railway bridge has to accomodate the static and dynamic forces and it not only has the durability of itself but also maintain the durability of structure by preventing the leakage of water. The actual used product of expansion joint for high-speed railway bridge is only ones made in France, Germany and Japan. In this study, the development process and test results of developed expansion joint are introduced which has the functional operation and durability enough to apply to high-speed railway bridges, roadway bridges and general structures. The tests consist of fatigue-durability test of 3 million times by high-speed rail load, leakage test and jack-up test for verifying the possibility of exchanging it. The performance of developed expansion joint satisfy the specification of Korea High Speed Rail Construction Authority.

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Study on the Microstructural Degradation of the Boiler Tubes for Coal-Fired Power Plants

  • Yoo, Keun-Bong;He, Yinsheng;Lee, Han-Sang;Bae, Si-Yeon;Kim, Doo-Soo
    • KEPCO Journal on Electric Power and Energy
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    • 제4권1호
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    • pp.25-31
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    • 2018
  • A boiler system transforms water to pressured supercritical steam which drives the running of the turbine to rotate in the generator to produce electricity in power plants. Materials for building the tube system face challenges from high temperature creep damage, thermal fatigue/expansion, fireside and steam corrosion, etc. A database on the creep resistance strength and steam oxidation of the materials is important to the long-term reliable operation of the boiler system. Generally, the ferritic steels, i.e., grade 1, grade 2, grade 9, and X20, are extensively used as the superheater (SH) and reheater (RH) in supercritical (SC) and ultra supercritcal (USC) power plants. Currently, advanced austenitic steel, such as TP347H (FG), Super304H and HR3C, are beginning to replace the traditional ferritic steels as they allow an increase in steam temperature to meet the demands for increased plant efficiency. The purpose of this paper is to provide the state-of-the-art knowledge on boiler tube materials, including the strengthening, metallurgy, property/microstructural degradation, oxidation, and oxidation property improvement and then describe the modern microstructural characterization methods to assess and control the properties of these alloys. The paper covers the limited experience and experiment results with the alloys and presents important information on microstructural strengthening, degradation, and oxidation mechanisms.

소듐냉각고속로 원형로 중간열전달계통 고온배관의 파단전누설 예비평가 (Preliminary Leak-before Break Assessment of Intermediate Heat Transport System Hot-Leg of a Prototype Generation IV Sodium-cooled Fast Reactor)

  • 이사용;김낙현;구경회;김성균;김윤재
    • 한국압력기기공학회 논문집
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    • 제12권1호
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    • pp.126-133
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    • 2016
  • Recently, the research and development of Sodium-cooled Fast Reactors (SFRs) have made progresses. However, liquid sodium, the coolant of an SFR, is chemically unstable and sodium fire can be occurred when liquid sodium leaks from sodium pipe. To reduce the damage by the sodium fire, many fire walls and fire extinguishers are needed for SFRs. LBB concept in SFR might reduce the scale of sodium fire and decrease or eliminate fire walls and fire extinguishers. Therefore, LBB concept can contribute to improve economic efficiency and to strengthen defense-in depth safety. The LBB assessment procedure has been well established, and has been used significantly in light water reactors (LWRs). However, an LBB assessment of an SFR is more complicated because SFRs are operated in elevated temperature regions. In such a region, because creep damage may occur in a material, thereby growing defects, an LBB assessment of an SFR should consider elevated temperature effects. The procedure and method for this purpose are provided in RCC-MRx A16, which is a French code. In this study, LBB assessment was performed for PGSFR IHTS hot-leg pipe according to RCC-MRx A16 and the applicability of the code was discussed.

Improvement in Thermomechanical Reliability of Power Conversion Modules Using SiC Power Semiconductors: A Comparison of SiC and Si via FEM Simulation

  • Kim, Cheolgyu;Oh, Chulmin;Choi, Yunhwa;Jang, Kyung-Oun;Kim, Taek-Soo
    • 마이크로전자및패키징학회지
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    • 제25권3호
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    • pp.21-30
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    • 2018
  • Driven by the recent energy saving trend, conventional silicon based power conversion modules are being replaced by modules using silicon carbide. Previous papers have focused mainly on the electrical advantages of silicon carbide semiconductors that can be used to design switching devices with much lower losses than conventional silicon based devices. However, no systematic study of their thermomechanical reliability in power conversion modules using finite element method (FEM) simulation has been presented. In this paper, silicon and silicon carbide based power devices with three-phase switching were designed and compared from the viewpoint of thermomechanical reliability. The switching loss of power conversion module was measured by the switching loss evaluation system and measured switching loss data was used for the thermal FEM simulation. Temperature and stress/strain distributions were analyzed. Finally, a thermal fatigue simulation was conducted to analyze the creep phenomenon of the joining materials. It was shown that at the working frequency of 20 kHz, the maximum temperature and stress of the power conversion module with SiC chips were reduced by 56% and 47%, respectively, compared with Si chips. In addition, the creep equivalent strain of joining material in SiC chip was reduced by 53% after thermal cycle, compared with the joining material in Si chip.

항공기엔진용 1단계 터빈블레이드에 대한 파손 연구 (The Study for Fracture in the First Stage Blade of Aircraft Engine)

  • 윤영웅;박형규;김정
    • 한국항공우주학회지
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    • 제46권10호
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    • pp.806-813
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    • 2018
  • 항공기 엔진을 구성하는 부품 중 하나인 블레이드의 파손에 대해 분석하였다. 블레이드의 파손원인과 그 거동은 다양하지만 크게 일시파단과 피로파손의 두가지 형태로 나뉘어진다. 이 논문에서는 전체 거동은 일시파단으로 진행되고 일부 피로 파손된 블레이드에 대해 기술하였고, 특히 고온에서의 블레이드 손상거동을 분석하므로써 사례의 하나로 제시하고자 한다. 분석한 블레이드는 니켈기 초내열 합금으로 외관, 재질, 미세조직, 고온 크리프 특성, 파단면 형상을 각각의 분석장비를 활용하여 손상원인과 거동을 확인하였고, 원재질에서 재현하였다. 고온에서 니켈 합금은 ${\gamma}^{\prime}$ 형상이 변형되고 조직변형(Alloy Depletion)구간이 관찰되며 재질의 기계적 성질, 물성치 등이 저하되고 연화되어 장시간 운용 시 파손될 수 있다. 니켈합금은 고온특성이 좋으나 함유되는 미량원소에 따라 그 물성치가 다양하므로 니켈합금이라 하여도 그 목적에 맞는 세분화된 소재를 사용해야한다.

On the NiTi wires in dampers for stayed cables

  • Torra, Vicenc;Carreras, Guillem;Casciati, Sara;Terriault, Patrick
    • Smart Structures and Systems
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    • 제13권3호
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    • pp.353-374
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    • 2014
  • Recent studies were dedicated to the realization of measurements on stay-cable samples of different geometry and static conditions as available at several facilities. The elaboration of the acquired data showed a a satisfactory efficacy of the dampers made of NiTi wires in smoothing the cable oscillations. A further attempt to investigate the applicability of the achieved results beyond the specific case-studies represented by the tested cable-stayed samples is herein pursued. Comparative studies are carried out by varying the diameter of the NiTi wire so that similar measurements can be taken also from laboratory steel cables of reduced size. Details of the preparation of the Ni-Ti wires are discussed with particular attention being paid to the suppression of the creep phenomenon. The resulting shape of the hysteretic cycle differs according to the wire diameter, which affects the order of the fitting polynomial to be used when trying to retrieve the experimental results by numerical analyses. For a NiTi wire of given diameter, an estimate of the amount of dissipated energy per cycle is given at low levels of maximum strain, which correspond to a fatigue fracture life of the order of millions of cycles. The dissipative capability is affected by both the temperature and the cycling frequency at which the tests are performed. Such effects are quantified and an ageing process is proposed in order to extend the working temperature range of the damper to cold weathers typical of the winter season in Northern Europe and Canada. A procedure for the simulation of the shape memory alloy behavior in lengthy cables by finite element analysis is eventually outlined.

X20CrMoV12.1강의 열화에 따른 기계적특성 평가 (The Evaluation of Mechanical Property of X20CrMoV12.1 Boiler Tube Steels)

  • 김범수;이성호;김두수;정남근
    • 동력기계공학회지
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    • 제8권3호
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    • pp.18-22
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    • 2004
  • Boiler is one of the most important utilities providing steam to turbine in order to supply mechanical energy in thermal power plant. It is composed of thousands of tubes for high efficient heat transfer. The material for boiler tubes is used in such high temperature and pressure condition as $540^{\circ}C$, 22MPa. The boiler tube material is required to resist creep damage, fatigue cracking, and corrosion damages. 2.25%Cr-1Mo steel is used for conventional boiler tubes, and austenitenite stainless steel is used for higher temperature boiler tubes. But the temperature and pressure of steam in power plant became higher for high plant efficiency. So, the property of boiler tube material must be upgaded to fit the plant property. Several boiler tube material was developed to fit such conditions. X20CrMoV12.1 steel is also developed in 1980's and used for superheater and reheater tubes in supercritical boilers. The material has martensite microstructures which is difficult to evaluate the degradation. In this thesis, degrade the X20CrMoV12.1 steel at high temperatures in electric furnace, and evaluate hardness with Vickers hardness tester and strengths with Indentation tester.

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소듐냉각 고속로의 커버가스 영역에서 열유동 해석 (ANALYSIS OF HEAT TRANSFER AND FLUID FLOW IN THE COVER GAS REGION OF SODIUM-COOLED FAST REACTOR)

  • 이태호;김성오;한도희
    • 한국전산유체공학회지
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    • 제13권3호
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    • pp.21-27
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    • 2008
  • The reactor head of a sodium-cooled fast reactor KALIMER-600 should be cooled during the reactor operation in order to maintain the integrity of sealing material and to prevent a creep fatigue. Analyzing turbulent natural convection flow in the cover gas region of reactor vessel with the commercial CFD code CFX10.0, the cooling requirement for the reactor head and the performance of the insulation plate were assessed. The results showed that the high temperature region around reactor vessel was caused by the convective heat transfer of Helium gas flow ascending the gap between the insulation plate and the reactor vessel inner wall. The insulation plate was shown to sufficiently block the radiative heat transfer from pool surface to reactor head to a satisfactory degree. More than $32.5m^3$/sec of cooling air flow rate was predicted to maintain the required temperature of reactor head.

저주기 고온 피로에 따른 강의 열간 연성 거동 (Hot ductility behavior of steel as low cycle high temperature fatigue)

  • 박병호;김현정;손광석;김동규
    • 한국재료학회:학술대회논문집
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    • 한국재료학회 2003년도 추계학술발표강연 및 논문개요집
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    • pp.86-86
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    • 2003
  • 주편은 1차 냉각 지역인 수냉 몰드를 통과한 후, 2차 냉각 지역에서 guide roll, pinch roll 그리고 driven roll등에 의해 반복적인 압축하중을 받고 있으며, roll과 roll사이에서는 철정압에 의한 주편 bulging 현상이 발생하고 주편의 표면은 인장응력을 받게 된다. 특히 연속주조 중 주편의 변형기구가 단순 탄소성 변형 이 아닌 creep에 의한 변형임을 고려할 때, 2차 냉각 지역에서 주편의 표면은 전술한 압축 및 인장변형 이 반복되는 저주기 고온 피로 환경을 거침을 알 수 있다. 본 연구에서는 탄소함량에 따른 주편의 bulging시의 크랙 발생에 미치는 저주기 고온 피로의 효과를 조사하였다. 또한, 용체화 처리 온도에서 시험 온도까지의 냉각 속도의 영향을 조사하기 위하여 1$^{\circ}C$/s 및 1$0^{\circ}C$/s로 냉각 속도를 변화시켜 열간 연성 곡선을 작성하였다. 본 연구에서 얻어진 결과는 다음과 같다. 저탄소강의 경우는 저주기 피로의 영향이 관찰되지 않았으며, 중탄소강의 경우, 저온에서는 저주기 피로로 인해 열간 연성이 증가하였으나, 고온에서는 변형유기 페라이트의 생성으로 인해 열간 연성 이 감소하였다. 고탄소강의 경우는 저주기 피로로 인하여 열간 연성이 모든 온도 구간에서 증가하였다. 또한 용체화 처리후 시험 온도까지의 냉각 속도가 감소함에 따라 열간 연성이 증가하였는데, 이는 입 계 석출물의 조대화로 인해 열간 연성이 증가하는 것으로 판단된다.

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폴리머침투제의 개발과 폴리머침투콘크리트의 특성에 관한 연구 (Development of Polymer Impregnants and Properties of Polymer Impregnated Concrete)

  • 변근주;이상민
    • 대한토목학회논문집
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    • 제12권1호
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    • pp.71-84
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    • 1992
  • 폴리머침투콘크리트는 무기계 시멘트와 유기계 폴리머를 결합시킨 신소재 콘크리트이다. 폴리머 침투콘크리트는 기존 시멘트콘크리트에 비하여 각종 역학적 특성과 내구성이 크게 개선되는 것으로 알려져 있으나, 지금까지는 국부적 강도증진과 보수재의 차원에 머무르고 있는 실정이다. 향후, 각종 고성능 프리캐스트부재의 제조에 폴리머 침투콘크리트를 보다 적극적으로 적용하기 위해서는 고분자모노머의 개발과 폴리머침투콘크리트의 재료특성에 대한 체계적인 정립이 필요하며, 본 연구에서는 이를 위하여 실험결과를 토대로 MMA계의 침투제를 개발하고 폴리머 침투콘크리트의 재료특성을 구명한다.

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