• Title/Summary/Keyword: Crank Shaft

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Optimal Heat Treatment Condition and Economic Effects of the Crank Shaft for marine Air-Compressor (선박용 공기압축기 크랭크샤프트의 최적열처리 조건과 경제적 효과에 관한 연구)

  • 김윤해
    • Journal of Advanced Marine Engineering and Technology
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    • v.23 no.3
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    • pp.284-291
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    • 1999
  • Recently the ductile cast iron is being used successfully to the parts for processing machinery vessels and gear etc. This study is mainly concerned with the heat treatment for the specimens of crank shaft which are made of ductile cast iron. The results obtained are summarized as follows. Comparing the mechanical properties of the specimens for the normalized ductile cast irons the specimen heat treated at $550^{\circ}C$ was the best for crank shaft of air-compressor. After austenizing at $910^{\circ}C$ it was observed that the higher the reheating temperature is the less tensile strength and the hardness became which was supposedly attributed to the fact that the amount of pearlite. Austenite matrix was reduced by reheating after normalizing and that as the reheating tem-perature went up the pearlite generated was less and the distance between the pearlites were widened at last made pearlite globular. In the comparsison of crank shaft for air compressor made of ductile cast iron with that made by forged steel the crank shaft made of ductile cast iron was superior in economical terms. And ductile cast iron could be practically enough if only the elonga-tion which was inferior mechanical property to forged steel could be reinforced by increasing the diameter of crank pin when designing the crank shaft.

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Estimation of Cylinder Pressure Using the Crank Shaft Speed(1) (크랭크축 각속도를 사용한 실린더내 압력 추정(1))

  • 임병진;박종범;임인건;배상수;김응서
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.3
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    • pp.40-49
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    • 1994
  • This paper describes the method to investigate combustion pressure in the cylinder without modifications of engine. Assuming engine dynamics as a single degree of freedom cylinder pressure is estimated using the variation of crank shaft speed. For this study pressure, crank shaft sped, and load are sampled by the crank angle. This study suggests the variation of crank shaft speed can be used as parameters of feedback engine control.

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Numerical Study on the Dynamic Behaviour of a Crank Shaft Used in Scroll Compressor (스크롤 압축기의 크랭크축의 동적거동에 관한 수치적 연구)

  • 김태종;안영재;한동철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.8
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    • pp.1940-1950
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    • 1993
  • The theoretical investigation is done on the dynamic behavior of a crank shaft used in a scroll compressor. The compression performance of a scroll compressor is directly influenced by the sealing characteristics between fixed and orbiting scrolls, which is related with the dynamic behavior of a scroll compressor. Analyzing the constrained power transmitting system is came to be of importance, accordingly. The equations of motion and interacting forces of a scroll compressor are derived and solved numerically in this paper. The locus of the crank shaft is also obtained by employing the reaction force caused by the oil film of journal bearing. The results show that the crank shaft of a scroll compressor has considerably stable rotating locus.

Counter Weight Design of Multi-stage Reciprocating Air Compressors (다단 왕복동 공기압축기의 평형추 설계)

  • Kim, Young-Cheol;Kim, Byung-Ok;Shin, Hyun-Ik
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.656-661
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    • 2003
  • Modem reciprocating air compressors have tendency to a multi-stage W-type or V-type cylinder arrangement for the purpose of high outlet pressure, compactness and low vibration and noise. A valid counter weight calculation method using the complex expression is proposed for reducing the inertia forces of the compressor. Counter weight removes only 1st forward whirl component. Counter weight formulations are applied to the six various compressor structures which are (a) 1 cylinder single-throw crank shaft, (b) 2 cylinder single-throw crank shaft (c) 2 cylinder double-throw clank shaft, (d) 3 cylinder single-throw crank shaft, (e) 4 cylinder single-throw crank shaft and (f) 4 cylinder double-throw crank shaft. The improvement of performance is verified through available vibration test.

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A Study on the Event Processing for Electronic Control (전자제어의 Event 처리방법에 관한 연구)

  • 이종승;이중순;정성식;하종률
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.3
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    • pp.115-122
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    • 1998
  • For digital engine control timings, such as ignition, are based on the crank shaft angle. Therefore, it is very important that the angle of the crank shaft can be detected with accuracy for optimal ignition timing. Sequential multi-point injection(MPI) systems that have independent injection events for each cylinder, are used to inject an accurate quantity of fuel, and to cope with varying engine status promptly. In this study the distributorless ignition timing. A crankshaft position sensor has been installed such that it generates a number of pulses per crankshaft revolution to permit accurate detection of the crank shaft angle. An event detecting algorithm has been developed, which detects the crank shaft pulses generated by the position sensor, and the software outputs the required control signals at given crank angle values. We clarified that the hardware method is the best way to increase the performance of the control system, because the event detecting duration T(1+2)max becomes zero.

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The Transfer Matrix Method for Three-Dimensional Vibration Analysis of Crank Shaft (전달행렬법을 사용한 크랭크축의 3차원 진동해석)

  • 이정윤;오재응
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.4
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    • pp.152-159
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    • 1997
  • This paper presents a vibration analysis method of crank shaft of six cylinder internal combustion engine. For simple analysis journal, pin and arm parts were assumed to have uniform section. Transfer Matrix Method was used, considering branched part and coordinate transformation part. Natural frequencies, modeshapes and transfer functions of crank shaft were investigated based upon the Euler beam theory: It was shown that the calculated natural frequencies, modeshapes agree well with the existing paper results.

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Stress Analysis of Crank Shaft by Considering Bending and Twisting Moment (굽힘 및 비틀림모멘트를 고려한 크랭크축의 응력해석)

  • 이정윤;정주석
    • Journal of the Korean Society of Safety
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    • v.8 no.3
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    • pp.13-18
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    • 1993
  • This paper an application method of crankshaft of four cylinder internal combustion engine for studying stress analysis of the shaft. For simple analysis, uniform sections of journal, pin and arm parts were assumed. Transfer Metrix Method was used, considering branched part and coordinate transformation part. Bending, twisting moment and stresses of crank shaft were investigated.

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Fatigue Life Prediction of Crank-type Rotavator

  • Kim, Dae-Chun;Park, Young-Jun;Lee, Geun-Ho
    • Journal of Biosystems Engineering
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    • v.40 no.4
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    • pp.305-313
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    • 2015
  • Purpose: This study was performed to predict the fatigue life of a crank-type rotavator operated in domestic soil conditions using Recurdyn$^{(R)}$, a dynamic analysis program. Methods: Torque on the PTO shaft was measured using experiments conducted on the uplands and paddy fields in Korea. On the basis of the experimental and analytical results, the fatigue life of the crank-type rotavator was predicted by constructing an S-N curve according to the GL (Germanischer Lloyd Wind Energie GmbH) guideline. Results: The torques experienced by the PTO shaft in the paddy soil and the uplands were in the range of 472~797 N m and 313~430 N m, respectively, for every condition. In case of load condition, the peak torques (846 N m, 770 N m) were applied for severe conditions, resulting in a maximum (von Mises) stress of 75 MPa at the crank arm. The fatigue life of the crank-type rotavator was predicted to be 1,167 h that satisfies the target value of 1,110 h, by substituting the analysis results into an S-N curve of crank arm. Conclusions: The fatigue life of the crank-type rotavator was within the target life for the studied soil conditions; however, further field experiments for various soil conditions would be required to verify the prediction results.

Wear Analysis of Engine Bearings at Constant Shaft Angular Speed on a Firing State - Part I: Understanding of Bearing Wear Region (파이어링 상태의 일정 축 각속도에서 엔진 베어링의 마모 해석 - Part I: 베어링 마모발생 부위 파악)

  • Chun, Sang Myung
    • Tribology and Lubricants
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    • v.34 no.3
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    • pp.93-107
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    • 2018
  • The purpose of Part I of this study is to find the potential region of wear scarring on engine journal bearings operating at a constant angular crank shaft velocity under firing conditions. To do this, we calculate the applied loads and eccentricities of a big-end journal bearing installed on a four-stroke and four-cylinder engine at every crank angle. Then, we find potential wear regions, such as a minimum oil film thickness, at every crank angle below most oil film thickness scarring wear (MOFTSW) obtained based on the concept of the centerline average surface roughness. Thus, the wear region is defined as a set of each film thickness below the MOFTSW at every crank angle. In this region, the wear volume changes according to the wear depth and wear angle, depending on the minimum oil film thickness at every crank angle. The total wear volume is the summation during one cycle. Graphical views of the region in the two-dimensional coordinates show the crank angle and bearing angle along the journal center path, indicating the position of the minimum oil film thickness. The results of wear analysis show that the possible wear region is located at a few tens of angles behind the upper center of a big-end bearing at maximum power rpm.