• Title/Summary/Keyword: Crack Width

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Development of Electrode Guide of Super-drill EDM and Electrical Discharge Machining of Small Hole for High Precision Semiconductor Die (초정밀 반도체 금형 제작을 위한 슈퍼드릴 방전가공기 전극가이드 개발과 미세홀 방전가공)

  • Park, Chan-Hae;Kim, Jong-Up;Wang, Duck-Hyun;Kim, Won-Il
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.3
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    • pp.32-38
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    • 2005
  • Electrical discharge machining is the method of using thermal energy by electrical discharge. Generally, if the material of workpiece has conductivity even though very hard materials and complicated shape which are difficult to cut such as quenching steel, cemented carbide, diamond and conductive ceramics, the EDM process is favorable one of possible machining processes. But, the process is necessarily required of finish cut and heat treatment because of slow cutting speed, no mirror surface, brittleness and crack due to the residual stress for manufactured goods. In this experimental thesis, the super EDM drilling was developed for high precision semiconductor die steel and for minimization of leadframe width. It was possible to development of EDM drilling machine for high precision semiconductor die with the electrode guide and its modelling and stress analysis. The development of electrode with the copper pipe type was conducted to drill the hole from the diameter of 0.1mm to 3.0mm with the error of from 0.02mm to 0.12mm. From the SEM and EDX analysis, the entrance of the EDM drill was found the resolidification of not only the component of tungsten but also the component of copper.

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Characteristics of Flexural Cracking Widths in FRP-Reinforced Concrete Beams Subjected to Short-Term Loads (단기하중을 받는 FRP-보강근 콘크리트 보의 휨균열폭 특성)

  • Choi, Bong-Seob
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.10
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    • pp.7053-7060
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    • 2015
  • The use of FRP(Fiber-reinforced polymer) bars results in larger crack widths under service load due to the generally low elastic modulus and poor bond characteristics of FRP as compared with steel reinforcing bars. The work presented herein includes the results from 12 beams composed of nine rectangular beams and three T-beams reinforced with FRP bars tested under four-point bending. It was investigated that the bond coefficient, $k_b$ in ACI 440.1R-06 equation had high variability which the coefficient of variation was 40% in the range of 0.6 to 1.88 with average 1.05.

Shape Design and Performance Evaluation of FRP Box-type Stiffener For the Application of RC Structure (철근콘크리트용 FRP Box 휨 보강재의 형상 설계 및 거동 평가)

  • Kwon, Min-Ho;Jung, Woo-Young;Spacone, Enrico
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.4 no.1
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    • pp.40-46
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    • 2013
  • This paper presents the design, fabrication and performance of a reinforced concrete beam strengthened by GFRP box plate and its possibility for structural rehabilitations. The load capacity, ductility and failure mode of reinforced concrete structures strengthened by FRP box plate were investigated and compared with traditional FRP plate strengthening method. This is intended to assess the feasibility of using FRP box plate for repair and strengthening of damaged RC beams. A series of four-point bending tests were conducted on RC beams with or without strengthening FRP systems the influence of concrete cover thickness on the performance of overall stiffness of the structure. The parameters obtained by the experimental studies were the stiffness, strength, crack width and pattern, failure mode, respectively. The test yielded complete load-deflection curves from which the increase in load capacity and the failure mode was evaluated.

Characteristic of GaN Growth on the Periodically Patterned Substrate for Several Reactor Configurations (반응로 형상에 따른 주기적으로 배열된 패턴위의 GaN 성장 특성)

  • Kang, Sung-Ju;Kim, Jin-Taek;Pak, Bock-Choon;Lee, Cheul-Ro;Baek, Byung-Joon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.31 no.3 s.258
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    • pp.225-233
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    • 2007
  • The growth of GaN on the patterned substances has proven favorable to achieve thick, crack-free GaN layers. In this paper, numerical modeling of transport and reaction of species is performed to estimate the growth rate of GaN from tile reaction of TMG(trimethly-gallium) and ammonia. GaN growth rate was estimated through the model analysis including the effect of species velocity, thermal convection and chemical reaction, and thermal condition for the uniform deposition was to be presented. The effect of shape and construction of microscopic pattern was also investigated using a simulator to perform surface analysis, and a review was done on the quantitative thickness and shape in making GaN layer on the pattern. Quantitative analysis was especially performed about the shape of reactor geometry, periodicity of pattern and flow conditions which decisively affect the quality of crystal growth. It was found that the conformal deposition could be obtained with the inclination of trench ${\Theta}>125^{\circ}$. The aspect ratio was sensitive to the void formation inside trench and the void located deep in trench with increased aspect ratio.

Repair method application for micro-cracks of less than 0.3 mm width in residential apartment buildings (공동주택에 발생되는 0.3mm미만 미세균열의 보수공법 적용을 위한 근거 마련 기초연구)

  • Park, So-Young;Yoo, Jae-Yong;Kim, Soo-Yeon;Oh, Sang-Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.105-106
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    • 2018
  • Cracks are typical defects that occur in concrete structures. When cracks occur in the structure, durability reduction, concrete neutralization, and steel corrosion cause functional safety problems. In order to prevent such cracks, surface repair method is performed for cracks smaller than 0.3 mm and rechargeable method is performed for cracks larger than 0.3 mm. However, even if it is applied by the surface repair method at less than 0.3 mm, re-leakage cracks continue to occur. Recently, the Supreme Court ruled that the rechargeable method should be applied to cracks less than 0.3mm in order to reduce the occurrence of defects. However, it was considered that the repair fees were too high relative to the observed defect rate, resulting in a necessitation of modifying the existing construction analysis administration standards. This study analyzes the differences in the subjective views on the durability degradation with regards to surface repair methods in concrete structures.

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ASSESSMENT OF WALL-THINNING IN CARBON STEEL PIPE BY USING LASER-GENERATED GUIDED WAVE

  • Kim, Do-Youn;Cho, Youn-Ho;Lee, Joon-Hyun
    • Nuclear Engineering and Technology
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    • v.42 no.5
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    • pp.546-551
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    • 2010
  • The objective of this research is to estimate the crack location and size of a carbon steel pipe by using a laser ultrasound guided wave for the wall thinning evaluation of an elbow. The wall thinning of the carbon steel pipe is one of the most serious problems in nuclear power plants, especially the wall thinning of the carbon steel elbow caused by Flow-Accelerated Corrosion (FAC). Therefore, a non-destructive inspection method of elbow is essential for the nuclear power plants to operate safely. The specimens used in this study were carbon steel elbows, which represented the main elements of real nuclear power plants. The shape of the wall thinning was an oval with a width of 120mm, a length of 80mm, and a depth of 5mm. The L(0,1) and L(0,2) modes variation of the ultrasound guided wave signal is obtained from the response of the laser generation/air-coupled detection ultrasonic hybrid system represent the characteristics of the defect. The trends of these characteristics and signal processing were used to estimate the size and location of wall thinning.

Welding of Inconel Tube with Pulsed Nd:YAG Laser (펄스형 Nd:YAG 레이저 빔에 의한 Inconel Tube의 용접)

  • Kim, J.D.;Chang, W.;Chung, J.M.;Kim, C.J.
    • Journal of Welding and Joining
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    • v.17 no.1
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    • pp.82-87
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    • 1999
  • The basic remote sleeve repair-welding technology by the pulsed Nd:YAG laser for increasing the lifetime of the steam generator tube in a nuclear power plant has been developed. The relationship between the connection width and welding parameters have been investigated for the fundamental research to apply the sleeve-repair-welding technique to the nuclear industry. The Inconel 600 tube and Inconel 690 sleeve used for high temperature and high pressure service were welded as round lap welding by Nd:YAG laser. It was observed that the tensile shear strength, 340MPa of the welded specimen is equivalent to about 60% of that of the base metal (Inconel 600), 550MPa. The difference between the hardness of the base metal and that of the laser welds was about 10%. Ductile fracture was partly occurred in the weld but the cracking has not been observed. In spite of absence of the crack, the strength of welds was not sufficient in terms of the tensile shear strength.

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GaN Grown Using Ti Metal Mask by HVPE(Hydride Vapor Phase Epitaxiy) (HVPE(Hydride Vapor Phase Epitaxiy) 성장법으로 Ti metal mask를 이용한 GaN 성장연구)

  • Kim, Dong-Sik
    • 전자공학회논문지 IE
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    • v.48 no.2
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    • pp.1-5
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    • 2011
  • The epitaxial GaN layer of $120{\mu}m$ ~ $300{\mu}m$ thickness with a stripe Ti mask pattern is performed by hydride vapor phase epitaxy(HVPE). Ti strpie mask pattern is deposited by DC magnetron sputter on GaN epitaxial layer of $3{\mu}m$ thickness is grown by hydride vapor phase epitaxy(HVPE). Void are observed at point of Ti mask pattern when GaN layer is investigated by scanning electron microscope. The Crack of GaN layer is observed according to void when it is grown more thick GaN layer. The full width at half maximum of peak which is measured by X-ray diffraction is about 188 arcsec. It is not affected its crystallization by Ti meterial when GaN layer is overgrown on Ti stripe mask pattern according as it is measure FWHM of overgrowth GaN using Ti material against FWHM of first growth GaN epitaxial layer.

Micro-Cracks Control of LB-DECK Using Polymer Cement Concrete (폴리머 시멘트 콘크리트를 이용한 LB-DECK의 미소균열 제어)

  • Lho, Byeong-Cheol;Choi, Jong-Yun;Cho, Gyu-Dae;Choi, Jong-Gwon
    • Journal of the Korea Concrete Institute
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    • v.24 no.2
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    • pp.103-109
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    • 2012
  • Micro-cracks with a width less than 0.1 mm in precast concrete panels do not cause structural problem, but they can cause problems in long term durability and concrete surfaces aesthetic, requiring additional repair costs. In this paper, polymer cement concrete is used to increase flexural tensile strength and to prevent micro-cracks due to construction loads on LB-DECK panels. Using 5% polymer-cement ratio, the panel crack moment is increased by improving flexural tensile strength and controlling visible micro-cracks during construction stage of LB-DECK.

A Study on the Behavior Evaluation & Box Shape Designs of FRP Stiffeners (FRP 보강재의 Box 형상 설계 및 거동 평가에 관한 연구)

  • Jung, Woo-Young;Song, Young-Jin
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.165-168
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    • 2008
  • This paper presents the design, fabrication and performance of a reinforced concrete beam strengthened by GFRP box plate and its possibility for structural rehabilitations. The load capacity, ductility and failure mode of reinforced concrete structures strengthened by FRP box plate were investigated and compared with traditional FRP plate strengthening method. This is intended to assess the feasibility of using FRP box plate for repair and strengthening of damaged RC beams. A series of four-point bending tests were conducted on RC beams with or without strengthening FRP systems the influence of concrete cover thickness on the performance of overall stiffness of the structure. The parameters obtained by the experimental studies were the stiffness, strength, crack width and pattern, failure mode, respectively. The test yielded complete load-deflection curves from which the increase in load capacity and the failure mode was evaluated.

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