• Title/Summary/Keyword: Crack Friction

검색결과 175건 처리시간 0.028초

마찰교반용접의 현황 및 알루미늄 철도차량에의 적용 (Introduction of Friction Stir Welding and Its Application to Aluminum Rolling Stock)

  • 서승일
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2003년도 춘계학술대회 논문집
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    • pp.616-621
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    • 2003
  • MIG or TIG welding has been the most popular welding process for joining aluminum alloy structures. However, porosity, hot crack and distortion were serious problems in inert gas fusion welding. Since FSW(Friction Stir Welding) was invented by TWI in 1991, it has been the powerful candidate for solving the problems of inert gas welding. In this paper, the principle and characteristics of FSW is introduced and its application to rolling stocks is presented to make basis for future development in production technology of aluminum rolling Stocks.

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객차용 Fe계 브레이크 라이닝 개발 (A study on the development of a Fe-based brake lining for Passenger car)

  • 최경진;이동형
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2000년도 제32회 추계학술대회 정기총회
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    • pp.258-265
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    • 2000
  • This study is to develop a Fe-based disc brake tinning with sponge structure for passenger car of 150km/h train and to concept design with 3 groove type for brake disc reducing hot hair-crack and certainly friction coeifficient. The developping brake linning would be to presumption of thermal stress Max.5.53k9/m0 of the 3 groove type. and It is stable friction coeifficient and wear rate on the Full Scale Brake dynamometer. So 3 groove type must be reduced to hot stress between Brake disc and Linning and Friction temperature is reduced about 20$^{\circ}C$

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바텀애시 골재 기반 경량 콘크리트의 전단마찰거동에 대한 기포 혼입률의 영향 (The effect of Foam Volume Ratio on the Shear Friction Behavior of Bottom Ash Based Lightweight Aggregate Concrete)

  • 김종원;양근혁;문주현
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2020년도 봄 학술논문 발표대회
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    • pp.183-184
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    • 2020
  • This study evaluated the effect of foam volume ratio on shear friction behavior of bottom ash based lightweight aggregate concrete (LWA_BA). The LWA_BA with different foam volume ratio ranged between 8 and 25 MPa for compressive strength(fck), 17.3~62.5 kN for shear capacity at first shear crack(Vcr), 31.1~73.8 kN for shear friction capacity(Vn), and 0.01~0.03 mm for slip at maximum peak load(S0). fck decreased with increase in the foam volume ratio, showing that this trend was also observed in Vcr, Vn, and S0.

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접촉한 두 평면과 균열한 틈새에서의 유동마찰계수 비교 (Comparison of the Friction-Loss Coefficient for the Gap of Two Contact Surfaces and a Crack)

  • 남호윤;최병해;김종범;이용범
    • 대한기계학회논문집B
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    • 제35권10호
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    • pp.1075-1081
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    • 2011
  • 이중벽관 증기발생기에서 전열관의 내관과 외관 사이의 틈새에 채워진 헬륨가스의 압력변동으로 전열관의 파손을 감지하는 방법이 개발되고 있다. 이 현상을 모사하기 위해 압력으로 밀착된 두 평판사이의 미세한 틈새에서의 누설률을 측정하여 실험식을 개발하였다. 이 실험식에서는 틈새의 간격과 유동마찰계수가 표면조도에 의해 상호 결합된 형태로 기술되는데, 간단한 평판접촉 모델을 사용하여 유동마찰계수 식을 분리하였다. 이 실험식과 균열에서의 누설률 예측에 사용되고 있는 기존의 유동마찰계수 관련 실험식들을 상호 비교하였다. 레이놀즈 수의 적용범위가 상이함에도 불구하고 개발한 실험식이 0.1~0.35 에서는 레이놀즈 수가 높은 경우에 적용되는 실험식들과 유사한 값을 보였다.

Hertz 접촉하중하에서의 복수표면균열의 상호간섭 (Mutual Interference of Two Surface Cracks under Hertzian Contact Loading)

  • 김상우;김석삼
    • 대한기계학회논문집A
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    • 제20권10호
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    • pp.3048-3057
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    • 1996
  • Analysis model containing two inclined surface cracks on semi-infinite elastic body is established and analyzed on the basis of linear fracture mechanics to examine mutual interference of two surface cracks. Muskhelishvili's complex stress functions are introduced and a set of singular integral equations is obtained for a dislocation density function. The stress intensity factors at crack tip are obtained by using the Gerasoulis'method. When two surface cracks are parallel and have the same length, the values of $K_1$and $\Delta K_11$(variation of $K_11$) for crack 1 and crack 2 decrease by the mutual interference of two surface cracks as the distance between the two surface cracks shortens. The effect of mutual interference is remarkable in high friction coefficient. In case that two surface cracks are parallel, the values of $K_1$and $\Delta K_11$for crack 2 decrease as the length ratio ot crack 2 to crack 1 becomes small. As the crack inclination angle rises, the value of $K_1$ and the mutual interference of $K_1$for crack 2 increase and the value of$\Delta K_11$ for crack 1 becomes smaller than that for crack 2.

자동차용 합금화 용융아연도금강판의 도금층 미소물성 및 파괴 거동 (Microproperties and Fracture Behavior of Galvannealed Coating Layer of Automobiles)

  • 박춘달;고대철;김병민
    • 한국정밀공학회지
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    • 제24권3호
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    • pp.91-99
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    • 2007
  • Fractures of galvannealed coating layer during actual press forming in automotive applications were observed by scanning electron microscopy in order to understand fracture mechanism. Fracture behaviors of galvannealed coating layer in extra deep drawing quality steels and high strength steels have been studied by performing the tests describing the representative plastic deformation in sheet metal forming such as uni-axial tensile test, compression test, bi-axial test and plane strain test. Growth and direction of cracks were deeply related to the plastic deformation modes and history. The material properties of galvannealed coating layer were investigated by nano-indentation test equipped with Berkovich diamond indentor for the specimens. Hardness and elastic modulus of the coating layer were higher than bared steels and that was the reason for crack of coating layer. Flat friction test and drawbead friction test were performed to observe the effect of the surface morphology on the frictional characteristics. The micro-plasto hydrodynamic lubrication were appeared and played an important role in reducing the coefficient of friction.

트라이볼로지 관점에서 철도차량의 경량 제동 디스크와 라이닝의 특성 평가 (Characteristics Evaluation of Light Brake disc and Linning for Railway Vehicle In Terms of Tribology)

  • 김성권;이희성;권석진;권성태
    • Tribology and Lubricants
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    • 제27권2호
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    • pp.95-100
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    • 2011
  • The brake disc materials for railway vehicle have been mainly used cast-iron. The brake disc and pad should be light, resist to a thermal crack and absorb enough friction energy. In order to satisfy this requirement, aluminum alloy brake disc for railway vehicle has been newly developed. The aluminum itself has not been considered the friction material for railway vehicle. However, in the case of aluminum composite with dispersed ceramic particles, friction characteristics, resistance to wear and heat are much improved. In the present study, aluminum composite brake disc of 20% ceramic particle and three kinds of organic pads have been tested in dynamometer. The results show that Al MMC brake disc and pad have good friction coefficient and wear rate, and thermal cracks in brake disc have not been initiated. Also, the Al MMC brake disc can be applied to railway vehicle of 150 km/h.

반무한 탄성체의 헤르츠 접촉하의 경사진 표면균열의 전파거동 (Propagation Behavior of Inclined Surface Crack of Semi-Infinite Elastic Body under Hertzian Contact)

  • 김재호;김석삼;박중한
    • 대한기계학회논문집
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    • 제14권3호
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    • pp.624-635
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    • 1990
  • 본 연구에서는 마멸과정을 선형파괴역학적 관점에서 해석하여, 탄성체의 표면 에 산재되어 있는 표면균열의 전파거동을 마멸과정규명의 입장에서 살펴보고자 한다. 우선 마멸거동에 관한 파괴역학적 접근방식에 의한 마멸이론의 확립을 위해서, 표면균 열이 내부균열보다 그 전파 가능성이 높다고 한 Keer등의 주장에 착안하여 Hertz 접촉 압력하의 경사진 표면균열의 전파거동을 선형파괴역학적으로 해석하고자 한다. 이론 해석에 있어서는 표면균열을 인상전립의 연속분포로 치환하고, 전립밀도분포함수에 관 한 특이적분방정식을 유도해서 Erdogangupta의 방법을 이용하여 그 해를 구하였다.

마찰교반공정을 통한 강재의 개질 영역에서의 미세조직에 미치는 합금원소의 영향 (Effect of Alloy Elements on Microstructure of Modified Area via Friction Stir Process in Steel Materials)

  • 김상혁;이광진;우기도
    • 한국재료학회지
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    • 제25권8호
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    • pp.370-375
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    • 2015
  • In this study, to confirm the effect of alloying elements on the phase transformation and conditions of the friction stir process, we processed two materials, SS400 and SM45C steels, by a friction stir process (FSP) under various conditions. We analyzed the mechanical properties and microstructure of the friction stir processed zone of SS400 and SM45C steels processed under 400RPM - 100mm/min conditions. We detected no macro (tunnel defect) or micro (void, micro crack) defects in the specimens. The grain refinement in the specimens occurred by dynamic recrystallization and stirring. The microstructure at the friction stir processed zone of the SS400 specimen consisted of an ${\alpha}$-phase. On the other hand, the microstructure at the friction stir processed zone of the SM45 specimen consisted of an ${\alpha}$-phase, $Fe_3C$ and martensite due to a high cooling rate and high carbon content. Furthermore, the hardness and impact absorption energy of the friction stir processed zone were higher than those of base metals. The hardness and impact absorption energy of FSPed SM45C were higher than that of FSPed SS400. Our results confirmed the effect of alloying elements on the phase transformation and mechanical properties of the friction stir processed zone.

有機複合필러를 包含하는 齒科用 콤포짓트 레진의 磨耗擧動(제1보) (Wear Behaviours of Dental Composite Resins Containing Prepolymerized Particle Fillers (1st Report))

  • 임정일;김교한;김석삼
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1998년도 제28회 추계학술대회
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    • pp.124-130
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    • 1998
  • The wear characteristics and wear mechanisms of dental composite resins were investigated. Composite resins such as Metalii, Silux Plus, Heliomolar and Palfique Estelite were selected as specimens and contents of filler in specimens in order to analyze the effect of Prepolymerized Particle Fillers in friction and wear characteristics. Ball on flat wear tester was used for a wear test. Friction and wear tests are carried out at room temperature. The friction coefficient of Metafil was quite high relatively, and the wear resistance of Silux Plus and Palfique Estelite was better than that of Metafil and Hellomolar at the same experimental condition. The main wear mechanism is plastic flow and abrasive wear by crack propagation.

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