• 한국표면공학회지
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• 제37권3호
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• pp.179-184
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• 2004

Hard chromium coating technology using hexavalent chromium bath is widely used in various industries. Because of the serious health and environmental problems of hexavalent chromium, many attempts to alternate the hexavalent chromium plating have been made over 50 years. Trivalent chromium plating is one of the challengeable technologies to alternate hexavalent chromium plating. It is relatively none-toxic. Although some papers have described hard chromium coatings produced from trivalent chromium solution, it has limited the industrialization because of chemical and electrochemical problems of trivalent chromium ions. This paper introduces a number of factors for successful trivalent chromium plating, to give a some information about trivalent chromium process.

• 한국표면공학회지
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• 제48권6호
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• pp.354-359
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• 2015

Stainless steel has poor corrosion resistance in marine environment due to the breakdown of a passive film caused by chloride. It suffers electrochemical corrosion like pitting corrosion, crevice corrosion, and stress corrosion crack (SCC) in marine environment. In general, it indicates that the passive film of $Al_2O_3$ has better corrosion resistance than that of $Cr_2O_3$ in seawater. This paper investigated the damage behavior 304 stainless steel and hot-dip aluminized 304 stainless steel in seawater solution. Various electrochemical experiments were carried out including potential measurement, potentiodynaimic experiment, Tafel analysis and galvanostatic experiment. As a result of anodic polarization experiment, higher pitting damage depth was indicated at 304 stainless steel than hot-dip aluminized 304 stainless steel. In addition, relatively higher corrosion current density was shown at hot-dip aluminized stainless steel as a result of Tafel analysis.

• 한국표면공학회지
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• 제14권4호
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• pp.215-220
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• 1981

The surface appearance of chromium electrodeposit was studied by employing a pulse curr-ent plating in self-regulating high speed (SRHS) bath containing 20 g/$\ell$, K2SiF6 7.5 g/$\ell$ SrSO4 and 250 g/$\ell$ CrO3. As the pulse frequency increased, the surface appearance changed suddenly from bright a-ppearance in a direct current plating condition to gray one in the range of pulse frequency less than about 20KHz. However the bright appearance is recovered as the pulse frequen-cy exceeded 20 KHz. This phenomena seemed to be related with the preferred orientation of electrodeposits, considering the relationship between the preferred orientation of elect-rodeposits and surface appearance in a SRHS bath. Direct current plating was also applied to both Sargent and SRHS bath and investigat-ion on surface appearance was extended to the high current density of 400 A/dm2. In a Sa-rgent bath, the increase in bath temperature was necessary for bright appearance as the current density was increased within 150 A/dm2, but bright region was shown in the cons-tant temperature of 70-75$^{\circ}C$ above the current density of 150A/dm2. On the other hand, two regions of surface brightness was found in a SRHS bath. One is region in the low temperature less than 25$^{\circ}C$ and the other in the moderate temperature range from 55$^{\circ}C$ to 65$^{\circ}C$.

• 대한금속재료학회지
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• 제48권1호
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• pp.90-100
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• 2010

Micro-conductive patterns were microfabricated on an insulating substrate ($SiO_2$) surface by a selective electroless nickel plating process in order to investigate the formation of seed layers. To fabricate micro-conductive patterns, a thin layer of metal (Cu.Cr) was deposited in the desired micropattern using laser-induced forward transfer (LIFT). and above this layer, a second layer was plated by selective electroless plating. The LIFT process. which was carried out in multi-scan mode, was used to fabricate micro-conductive patterns via electroless nickel plating. This method helps to improve the deposition process for forming seed patterns on the insulating substrate surface and the electrical conductivity of the resulting patterns. This study analyzes the effect of seed pattern formation by LIFT and key parameters in electroless nickel plating during micro-conductive pattern fabrication. The effects of the process variables on the cross-sectional shape and surface quality of the deposited patterns are examined using field emission scanning electron microscopy (FE-SEM) and an optical microscope.

• 한국표면공학회지
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• 제55권1호
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• pp.18-23
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• 2022

Presence of cracks in electrodeposited hard chromium layer, which provide a path of corrosive media to steel substrate, is a serious issue in metal finishing with chromium electroplating. In this study, we added sodium molybdate in an electrolyte for chromium electroplating bath. 130g/L of sodium molybdate in Sargent bath for chromium electroplating causes a codepostion of molybdenum with chromium in a rage of 0.61 ~ 3.14 wt.%. The co-deposited molybdenum enhances the crystallinity of chromium layer, thus the hardness is slightly decreases by the addition of molybdate in electrolyte. However, due to the co-deposition of molybdenum, a crack-free chromium layer could be electrodeposited. Such crack-free chromium layer shows a significantly improved corrosion resistance.

• 분석과학
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• 제11권4호
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• pp.297-304
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• 1998

무기 priority pollutants의 분석에 미치는 매질의 영향을 살펴보기 위하여 도금, 피혁, 제지, 전기, 염색 sludge에 7종의 무기 priority pollutants(Ni, Cr, Cu, Zn, Pb, Cd, Hg)를 첨가하고 EPA 3050방법, 환경처의 폐기물공정시험방법 및 폐기물공정시험방법을 수정한 본 연구실 방법으로 비교 연구하였다. EPA 3050법에 따라 추출한 경우 Hg를 제외하고 평균회수율은 95.5%, 폐기물공정시험방법의 용출시험 방법에 따라 추출한 경우는 11.1%, 그리고 본 연구실에서 폐기물공정시험방법을 수정한 추출법의 경우는 27.7%의 평균 회수율이 나타났다. 매질에 따른 digestion에 대한 영향을 살펴보기 위하여 추출법에 의해 추출된 용액을 MDS(microwave digestion system)와 $HNO_3+HClO_4$ digestion 방법으로 회수율을 비교하였다. 유기 및 무기 매질에 대한 영향을 살펴보기 위하여 유기 매질인 경우는 triethanol amine, 무기 매질인 경우는 $FeCl_3{\cdot}6H_2O$와 $AlCl_3{\cdot}6H_2O$를 첨가하여 분석용 시료를 조제하고 AAS 및 HG-AAS로 회수율을 구하였다. 유기 및 무기 매질을 첨가한 시료가 첨가 하지 않은 시료 보다 회수율이 낮게 나타남에 따라 매질에 의한 영향을 받는 것으로 조사되었다. Hg는 MDS로 digestion하는 것이 회수율이 높게 나타났으며, Hg를 제외한 다른 원소는 $HNO_3+HClO_4$로 digestion 하는 것이 회수율 증가를 나타냈다.

• 박물관보존과학
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• 제23권
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• pp.71-90
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• 2020

전쟁기념관에서 소장하고 있는 등록문화재 제666호 F-51D 무스탕 전투기의 과학적 분석을 진행하였다. F-51D 무스탕 전투기는 1950년 6월 25일 전쟁이 발발하자, 7월 2일 우리 공군이 미국으로부터 인수해 최초로 운용한 전투기이다. 전쟁기간 동안 북한군을 상대하여 괄목할 만한 작전을 펼친 한국 공군의 주력기이다. 본 연구 대상은 6·25전쟁 당시 직접 사용된 기체로 현재까지 과학적 조사·분석이 이루어지지 않았으며 차후 해체 및 복원을 계획하고 있다. 지속적인 옥외 전시로 인해 도료층 및 캐노피가 변색되었으며 도료의 박락 및 균열 또한 확인되었다. 비파괴 과학적 분석을 통해 대형유물의 해체 및 복원의 기초 자료로 활용하고자 한다. P-XRF를 사용하여 적색, 청색, 황색, 백색, 흑색, 회색을 중심으로 안료 성분 분석을 진행하였고, 전투기에 사용된 도료의 수지 성분을 확인하기 위해 적외선 분광 분석(FT-IR-ATR)을 하였다. 몸체, 날개, 꼬리날개에 사용된 금속의 성분 분석도 함께 진행하였다. 안료 성분 분석은 적색 산화철인 벵가(Fe₂O₃), 프탈로시아닌 블루계 등의 유기안료, 황색의 황연(PbCrO₄), 백색의 티타늄화이트(TiO₂), 흑색의 철흑(Fe₃O₄), 회색의 철흑(Fe₃O₄)+티타늄화이트(TiO₂)가 확인되었다. 전투기 외부 도장에 사용된 수지는 주로 Alkyd 수지를 사용한 것으로 확인되었으며 청색의 경우 Acryl 수지를 이용하여 도장 한 것으로 추정된다. 전투기 캐노피는 투명성과 내광성이 우수한 Poly methyl methacrylate(PMMA)로 확인되었다. 전투기 몸체, 날개, 꼬리날개에서 모두 알루미늄(Al)이 주성분으로 검출되었다. 꼬리날개부 후면부의 경우 철-아연 도금(함석)이 사용된 것을 보아 과거 복원부인 것으로 판단되었다.

• 청정기술
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• 제8권2호
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• pp.85-92
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• 2002

적니는 보오크싸이트로부터 수산화알루미늄/알루미나를 제조하는 공정에서 발생되는 부산물이다. 본 연구에서는 적니 10g을 100ml의 5M $H_2SO_4$과 $85^{\circ}C$에서 반응시키거나 100ml의 9 M HCl과 $25^{\circ}C$에서 반응시켜 무기응집제인 적니응집제를 제조하였다. 이렇게 제조한 적니응집제의 응집성능은 실제폐수에 투입량을 변화시켜 투입한 후 여러 pH 값에 대하여 오염물질 제거효율로써 조사하였고 시판용 무기응집제($FeCl_3$)의 제거효율과도 비교하였다. 생활하수(탁도, 인)와 도금폐수(탁도, $Pb^{2+}$, $Cd^{2+}$, $Cu^{2+}$, $Zn^{2+}$, $Cr^{3+}$)의 실제폐수를 처리한 결과 적니응집제의 응집성능은 우수하였다. 그리고 적니응집제를 이용한 석유화학폐수중의 COD를 처리한 결과, 제거효율은 다소 낮았으나 시판용 무기응집제보다는 우수하였으며 응집보조제로서 양이온 고분자응집제 첨가시 가장 효과적인 것으로 확인되었다.

• 한국환경과학회지
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• 제29권11호
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• pp.1055-1064
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• 2020

In this research, heavy metals and T-P removal characteristics of plated wastewater are derived using BPC(Break Point Chlorination) process. AA sedimentation pond outflow(Influence) was evaluated for the removal efficiency of heavy metal(Ni) and T-P at a reaction time of 25 minutes by NaOCl input volume(9, 11, 13 and 15 mL). In the case, the higher the NaOCl input volumes, the higher the ORP values were maintained and the higher the removal efficiency tended to be. On the other hand, T-P was judged to have a low relationship between the ORP value and the removal efficiency. In addition, the efficiency of removal heavy metals and T-P in the plated wastewater by injecting 10 mL, 15 mL, 20 mL and 25 mL NaOCl, increased as the amount of NaOCl injected increased, the amount of NaOH input for pH increased. It was found that suspended solid in effluence also increased. It was also observed that the color of the plating wastewater changed from yellowish green to green to charcoal gray to black as the amount of NaOCl injected increased. Treatment characteristics of the reaction time, the longer the reaction time with the substance to be treated after the input of NaOCl, the more the heavy metal removal efficiency tended to increase. Through XRF analysis of the sludge, the constituents in the sludge such as NaCNO, CNCl, Na₃PO₄, CrO₄, 2Na₂CrO₄ and 2NaNO₃ will be analyzed in detail, and the mechanisms of the reaction between the plated wastewater and the complex compound will be elucidated.

• Journal of Welding and Joining
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• 제28권3호
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• pp.92-98
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• 2010

Ferritic stainless steels, which have relatively small thermal expansion coefficient and excellent corrosion resistance, are increasingly being used in vehicle manufacturing, in order to increase the lifetime of exhaust manifold parts. But, there are limits on use because of the problem related to cosmetic resistance, corrosions of condensation and high temperature salt etc. So, Aluminum-coated stainless steel instead of ferritic stainless steel are utilized in these parts due to the improved properties. In this investigation, Al-8wt% Si alloy coated 409L ferritic stainless steel was used as the base metal during Gas Tungsten Arc(GTA) welding. The effects of coated layer on the microstructure and hardness were investigated. Full penetration was obtained, when the welding current was higher than 90A and the welding speed was lower than 0.52m/min. Grain size was the largest in fusion zone and decreased from near HAZ to base metal. As welding speed increased, grain size of fusion zone decreased, and there was no big change in HAZ. Hardness had a peak value in the fusion zone and decreased from the bond line to the base metal. The highest hardness in the fusion zone resulted from the fine re-precipitation of the coarse TiN and Ti(C, N) existed in the base metal during melting and solidification process and the presence of fine $Al_2O_3$ and $SiO_2$ formed by the migration of the elements, Al and Si, from the melted coating layer into the fusion zone.