• Title/Summary/Keyword: Cost of uniformity

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A Study on Micro Ultrasonic machining for Brittle Material Using Ultrasonic vibration (초음파 진동을 이용한 취성재료 가공기술에 관한 연구)

  • 이석우;최헌종;이봉구
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.969-972
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    • 1997
  • Ultrasonic machining technology has been developed over recent years for he manufacture of cost-effective and quality-assured precision parts for several industrial application such as optics, semiconductors, aerospace, and automobile application. The past decade has seen a tremendous in the use of ceramic in structural application. The excellent thermal, chemical and wear resistance of these material can be realized because of recent improvement in the overall strength and uniformity of advanced ceramics. Ultrasonic machining, in which abrasive particles in slurry with water are presented to the work surface in the presence of an ultrasonic-vibrating tool, is process which should be of considerable interest, as its potential is not limited by he electrical or chemical characteristics of the work material, making it suitable for application to ceramics. In order to improve the currently used ultrasonic machining using ultrasonic energy, technical accumulation is needed steadily through development of exciting device of ultrasonic machine composed of piezoelectric vibrator and horn. This paper intends to further the understanding of the basic mechanism of ultrasonic machining for brittle material and ultrasonic machining of ceramics based in the fracture-mechanic concept has been analyzed.

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Heat Transfer Characteristics according to the Tube Arrangement of Bundle Type Plastic Oil Cooler (플라스틱 관다발 타입 오일쿨러의 튜브 배열에 따른 열전달 특성)

  • Heo, Hyung-Seok;Bae, Suk-Jung;Kim, Hyun-Chul
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.2
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    • pp.87-94
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    • 2007
  • It has been argued that the use of plastics can cause problems during design and manufacture owing to their low strength, relatively poor thermal conductivity and large thermal expansion. However, the advantages of plastics e.g., corrosion resistance, low cost, curtailment of weight, design flexibility etc., can compensate abundantly for the disadvantages. This study analyzes and compares the heat transfer performance characteristics of automotive compact oil cooler composed of plastic tube bundle with conventional metal oil cooler on the same core area basis as diameter, tube thickness, number of tube or tube arrangement varies. The performance analyses are accomplished by use of computational fluid dynamics program Fluent 6.2, which is verified and compared with the results of performance tests. The result of analyses is coincided with that of experiments. Flow pattern at air side according to tube arrangement is dominant factor which affects heat dissipation in case of similar total heat transfer surface area.

Evaluation of strength characteristics of cement-stabilized soil using the electrical resistivity measurement

  • Kean Thai Chhun;Chan-Young Yune
    • Geomechanics and Engineering
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    • v.33 no.3
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    • pp.261-269
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    • 2023
  • In this study, the compressive strength of cement stabilized soil was predicted using the electrical resistivity measurement. The effects of the water to cement (w/c) ratio and recovered Carbon Black (rCB) contents were examined. A series of electrical resistivity and compressive strength tests were conducted on two types of stabilized soil after 28 days of curing. Multiple nonlinear regression (MNLR) analysis was used to evaluate the relationship between the compressive strength and the electrical resistivity in terms of the rCB, Cu (uniformity coefficient), and w/c ratio. The results showed that the w/c ratio and Cu have a strong influence on the compressive strength and electrical resistivity of the cement stabilized soil compared to the rCB content. The use of a small amount of rCB led to a decrease in the void space in the specimen and was attributed to the increase strength and decrease electrical resistivity. A high w/c ratio also induced a low electrical resistivity and compressive strength, whereas 3% rCB in the cemented soil provided the optimum strength for all w/c ratios. Finally, a prediction equation for the compressive strength using the electrical resistivity measurement was suggested based on its reliability, time effectiveness, non-destructiveness, and cost-effectiveness.

Carbon nanotubes synthesis using diffusion and premixed flame methods: a review

  • Mittal, Garima;Dhand, Vivek;Rhee, Kyong Yop;Kim, Hyeon-Ju;Jung, Dong Ho
    • Carbon letters
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    • v.16 no.1
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    • pp.1-10
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    • 2015
  • In recent years, flame synthesis has absorbed a great deal of attention as a combustion method for the production of metal oxide nanoparticles, carbon nanotubes, and other related carbon nanostructures, over the existing conventional methods. Flame synthesis is an energy-efficient, scalable, cost-effective, rapid and continuous process, where flame provides the necessary chemical species for the nucleation of carbon structures (feed stock or precursor) and the energy for the production of carbon nanostructures. The production yield can be optimized by altering various parameters such as fuel profile, equivalence ratio, catalyst chemistry and structure, burner configuration and residence time. In the present report, diffusion and premixed flame synthesis methods are reviewed to develop a better understanding of factors affecting the morphology, positioning, purity, uniformity and scalability for the development of carbon nanotubes along with their correlated carbonaceous derivative nanostructures.

Multi-Nozzle Electrospinning Process to Fabricate Uniform Polymer Nanofiber Mats (균일한 고분자 나노섬유 매트 제작을 위한 다중 노즐 전기방사 공정 연구)

  • Lee, Bong-Kee;Park, Jae-Han;Park, Geon-Jung;Park, Kwang-Ryun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.3
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    • pp.120-126
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    • 2018
  • In the present study, the multi-nozzle electrospinning process is investigated for the fabrication of uniform polymer nanofiber mats. Electrospinning has been one of the simple and efficient methods to manufacture polymer nanofibers and their mats. Although a typical electrospinning has many advantages such as simple system and operation, various materials, and cost-effectiveness, a relatively low productivity prevents it from being used in practical applications. Thus, the multi-nozzle electrospinning system with the adjustable nozzle position and rotating drum collector is designed and produced in this study. In particular, the effects of the inter-nozzle distance and spatial arrangement of nozzles on the uniformity of the electrospun nanofibers are investigated. With this multi-nozzle electrospinning process, the maximum flow rate of the supplied polymer solution for a uniform electrospinning increases, which indicates the enhanced productivity.

Modeling of Injector Orifice for the Flow Analysis in LOX Manifold of Liquid Rocket (액체로켓의 산화제 매니폴드 내 유동해석을 위한 분사공 모델링)

  • Kim, Hak-Jong;Byun, Yung-Hwan;Cho, Won-Kook;Seol, Woo-Seok;Na, Yang
    • Journal of the Korean Society of Propulsion Engineers
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    • v.8 no.2
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    • pp.1-9
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    • 2004
  • The flow in the LOX manifold of liquid rocket (KSR-III) has been analyzed using a CAE technique with an objective of modeling injector orifices in order to reduce the computational cost for the flow analysis without much losing the accuracy of capturing the flow physics. The numerical result shows that the flow just above the injector orifices is not uniformly distributed in terms of pressure and mass flow rate in case pre-distributors are not equipped inside the manifold. This non-uniformity of mass flux is attributed to the presence of large-scale flow patterns. Several boundary conditions which were designed to effectively replace the presence of injector orifices have been tested and it was found that a simple modeling can be possible by mimicking the actual shape of the orifices.

Capacitive Touch Sensor Pixel Circuit with Single a-InGaZnO Thin Film Transistor (단일 a-InGaZnO 박막 트랜지스터를 이용한 정전용량 터치 화소 센서 회로)

  • Kang, In Hye;Hwang, Sang Ho;Baek, Yeong Jo;Moon, Seung Jae;Bae, Byung Seong
    • Journal of Sensor Science and Technology
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    • v.28 no.2
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    • pp.133-138
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    • 2019
  • The a-InGaZnO (a-IGZO) thin film transistor (TFT) has the advantages of larger mobility than that of amorphous silicon TFTs, acceptable reliability and uniformity over a large area, and low process cost. A capacitive-type touch sensor was studied with an a-IGZO TFT that can be used on the front side of a display due to its transparency. A capacitive sensor detects changes of capacitance between the surface of the finger and the sensor electrode. The capacitance varies according to the distance between the sensor plate and the touching or non-touching of the sensing electrode. A capacitive touch sensor using only one a-IGZO TFT was developed with the reduction of two bus lines, which made it easy to reduce the pixel pitch. The proposed sensor circuit maintained the amplification performance, which was investigated for various drive conditions.

Inkjet Printing of Single Wall Carbon Nanotubes for Transparent Conductive Films

  • Song, Jin-Won;Yoon, Yeo-Hwan;Kim, Joon-Dong;Lee, Eung-Sug;Choi, Byung-Sam;Kim, Jae-Ho;Han, Chang-Soo
    • 한국정보디스플레이학회:학술대회논문집
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    • 2007.08b
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    • pp.1257-1260
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    • 2007
  • A single-wall carbon nanotube (SWNT) transparent conductive film (TCF) was fabricated using a simple inkjet printing method. The TCF could be selectively patterned by controlling the dot size to diameters as small as $34\;{\mu}m$. In this repeatable and scalable process, we achieved 71% film transmittance and a resistance of 900 ohm/sq sheet with an excellent uniformity, about ${\pm}\;5%$ deviation overall. Inkjet printing of SWNT is substrate friendly and the TCF is printed on a flexible substrate. This method of fabrication using direct printing permits mass production of TCF in a large area process, reducing processing steps and yielding low-cost TCF fabrications on a designated area using simple printing.

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Direct Printing and Patterning of Highly Uniform Graphene Nanosheets for Applications in Flexible Electronics

  • Gu, Ja-Hun;Lee, Tae-Yun
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2011.05a
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    • pp.39.2-39.2
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    • 2011
  • With the steady increase in the demand for flexible devices, mainly in display panels, researchers have focused on finding a novel material that have excellent electrical properties even when it is bended or stretched, along with superior mechanical and thermal properties. Graphene, a single-layered two-dimensional carbon lattice, has recently attracted tremendous research interest in this respect. However, the limitations in the growing method of graphene, mainly chemical vapor deposition on transition metal catalysts, has posed severe problems in terms of device integration, due to the laborious transfer process that may damage and contaminate the graphene layer. In addition, to lower the overall cost, a fabrication technique that supports low temperature and low vacuum is required, which is the main reason why solution-based process for graphene layer deposition has become the hot issue. Nonetheless, a direct deposition method of large area, few-layered, and uniform graphene layers has not been reported yet, along with a convenient method of patterning them. Here, we report an evaporation-induced technique for directly depositing few layers of graphene nanosheets with excellent uniformity and thickness controllability on any substrate. The printed graphene nanosheets can be patterned into desired shapes and structures, which can be directly applicable as flexible and transparent electrode. To illustrate such potential, the transport properties and resistivity of the deposited graphene layers have been investigated according to their thickness. The induced internal flow of the graphene solution during tis evaporation allows uniform deposition with which its thickness, and thus resistivity can be tuned by controlling the composition ratio of the solute and solvent.

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Design and Implementation of Nanoimprint Lithography System for Flexible Substrates (유연기판을 위한 나노임프린트리소그래피 시스템 설계)

  • Lim, Hyung-Jun;Lee, Jae-Jong;Choi, Kee-Bong;Kim, Gee-Hong;Ryu, Ji-Hyeong
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.4
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    • pp.513-520
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    • 2011
  • The NIL processes have been studied to implement low cost, high throughput and high resolution application. A RNIL(roller NIL) is an alternative approach to flat nanoimprint lithography. RNIL process is necessary to transfer patterns on flexible substrates. Compared with flat NIL, RNIL has the advantages of better uniformity, less pressing force, and the ability to repeat the patterning process continuously on a large substrate. This paper studies the design, construction and verification of a thermal RNIL system. The proposed RNIL system can easily adopt the flat shaped hot plate which is one of the most important technologies for NIL. The NIL system can be used to transfer patterns from a flexible stamp to a flexible substrate, from a flexible stamp to a Si substrate, and from a roller stamp to a flexible substrate, etc. Patterning on flexible substrates is one of the key technologies to produce bendable displays, solar cells and other applications.