• Title/Summary/Keyword: Corrosion of Zr-based alloys

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Review on Delayed Hydride Cracking and Stress Corrosion Cracking of Metals (합금속의 수소취성과 응력부식균열 고찰)

  • Kim, Young Suk;Cheong, Yong Moo;Im, Kyung Soo
    • Transactions of the Korean hydrogen and new energy society
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    • v.15 no.4
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    • pp.266-273
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    • 2004
  • The objective of this study is an understanding of stress corrosion cracking of metals that is recognized to mostly limit the lifetime of the structural materials by comparing the features of delayed hydride cracking of zirconium alloys with those of stress corrosion cracking (SCC) of Ni-based alloys and hydrogen cracking of stainless steels. To this end, we investigated a dependence of delayed hydride cracking (DHC) velocity on the applied stress intensity factor and yield strength, and correlated a temperature dependence of the striation spacing and the DHC velocity. We reviewed a similarity of the features between the DHC of zirconium alloys, the SCC of Ni-based alloys and turbine rotor steels, and the hydrogen cracking of stainless steels and discussed the SCC phenomenon in metals with our DHC mode.

Design of Zr-7Si-xSn Alloys for Biomedical Implant Materials (생체의료용 임플란트 소재를 위한 Zr-7Si-xSn 합금설계)

  • Kim, Minsuk;Kim, Chungseok
    • Journal of the Korean Society for Heat Treatment
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    • v.35 no.1
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    • pp.8-19
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    • 2022
  • The metallic implant materials are widely used in biomedical industries due to their specific mechanical strenth, corrosion registance, and superior biocompatability. These metallic materials, however, suffer from the stress-shielding effect and the generation of artifacts in the magnetic resonance imaging exam. In the present study, we develope a Zr-based alloys for the biomedical implant materials with low elastic modulus and low magnetic susceptibility. The Zr-7Si-xSn alloys were fabricated by an arc melting process. The elastic modulus was 24~31 GPa of the zirconium-based alloy. The average magnetic susceptibility value of the Zr-7Si-xSn alloy was 1.25 × 10-8cm3g-1. The average Icorr value of the Zr-7Si-xSn alloy was 0.2 ㎂/cm2. The Sn added zirconium alloy, Zr-7Si-xSn, is very interested and attractive as a biomaterial that reduces the stress-shielding effect caused by the difference of elastic modulus between human bone and metallic implant.

Corrosion Monitoring of PEO-Pretreated Magnesium Alloys

  • Gnedenkov, A.S.;Sinebryukhov, S.L.;Mashtalyar, D.V.;Gnedenkov, S.V.;Sergienko, V.I.
    • Corrosion Science and Technology
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    • v.16 no.3
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    • pp.151-159
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    • 2017
  • The MA8 alloy (formula Mg-Mn-Се) has been shown to have greater corrosion stability than the VMD10 magnesium alloy (formula Mg-Zn-Zr-Y) in chloride-containing solutions by Scanning Vibrating Electrode Technique (SVET) and by optical microscopy, gravimetry, and volumetry. It has been established that the crucial factor for the corrosion activity of these samples is the occurrence of microgalvanic coupling at the sample surface. The peculiarities of the kinetics and mechanism of the corrosion in the local heterogeneous regions of the magnesium alloy surface were investigated by localized electrochemical techniques. The stages of the corrosion process in artificial defects in the coating obtained by plasma electrolytic oxidation (PEO) at the surface of the MA8 magnesium alloy were also studied. The analysis of the experimental data enabled us to determine that the corrosion process in the defect zone develops predominantly at the magnesium/coating interface. Based on the measurements of the corrosion rate of the samples with PEO and composite polymer-containing coatings, the best anticorrosion properties were displayed by the composite polymer-containing coatings.

Zr-7Cu Alloy Design According to Sn Content for Bio-Metallic Materials (금속 생체재료를 위한 Sn 함량에 따른 Zr-7Cu 합금설계)

  • Kim, Min-Suk;Kim, Chung-Seok
    • Korean Journal of Materials Research
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    • v.31 no.12
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    • pp.690-696
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    • 2021
  • The purpose of this study is to develop a zirconium-based alloy with low modulus and magnetic susceptibility to prevent the stress-shielding effect and the generation of artifacts. Zr-7Cu-xSn (x = 1, 5, 10, 15 mass%) alloys are prepared by an arc melting process. Microstructure characterization is performed by microscopy and X-ray diffraction. Mechanical properties are evaluated using micro Vickers hardness and compression test. The magnetic susceptibility is evaluated using a SQUID-VSM. The average magnetic susceptibility value of the Zr-7Cu-xSn alloy is 1.176 × 10-8 cm3g-1. Corrosion tests of zirconium-based alloys are conducted through polarization test. The average Icorr value of the Zr-7Cu-xSn alloy is 0.1912 ㎂/cm2. The elastic modulus value of 14 ~ 18 GPa of the zirconium-based alloy is very similar to the elastic modulus value of 15 ~ 30 GPa of the human bone. Consequently, the Sn added zirconium alloy, Zr-7Cu-xSn, is very interesting and attractive as a biomaterial that reduces the stress-shielding effect caused by differences of elastic modulus between human bone and metallic implants. In addition, this material has the potential to be used in metallic dental implants to effectively eliminate artifacts in MRI images due to low magnetic susceptibility.

A study on the activation characteristics of multi-phase Zr-based hydrogen storage alloy for Ni-MH rechargeable battery (Ni-MH 2차전지용 다상의 Zr계 수소저장합금 전극의 활성화 특성에 관한 연구)

  • Lee, Ho;Jang, Kuk-Jin;Lee, Jai-Young
    • Transactions of the Korean hydrogen and new energy society
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    • v.8 no.4
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    • pp.161-171
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    • 1997
  • $AB_2$ type Zr-based Laves phase alloys have been studied for potential application as negative electrode in Ni/MH batteries. However, They have a serious disadvantage of poor activation behavior in KOH solution. In this work, a new method of alloy design method was tried for improving Zr-based alloy activation. this method has focused on phase controlling to make multi-phase microstructure. In the case of multi-phase Zr-V-Mn-Ni shows good performance in activation, but activation mechanism has not been known. So, we were in search of elucidating this mechanism, Using morphological and electrochemical analysis, we could find that surface morphology and electocatalytic activity of the alloy change during immersion in KOH solution. V-rich second phases are selectively corroded and dissolved and then become Ni-rich phases. Resulting from these surface reaction in KOH solution, self-hydrogen charging occurs through Ni-rich phase. However, the alloy has poor cyclic durability because of such a corrosion mechanism. Therefore, finally we developed durable alloys by substitution of other alloying element.

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Design of Copper Alloys Preventing Grain Boundary Precipitation of Copper Sulfide Particles for a Copper Disposal Canister

  • Minkyu Ahn;Jinwoo Park;Gyeongsik Yu;Jinhyuk Kim;Sangeun Kim;Dong-Keun Cho;Chansun Shin
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.21 no.1
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    • pp.1-8
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    • 2023
  • The major concern in the deep geological disposal of spent nuclear fuels include sulfide-induced corrosion and stress corrosion cracking of copper canisters. Sulfur diffusion into copper canisters may induce copper embrittlement by causing Cu2S particle formation along grain boundaries; these sulfide particles can act as crack initiation sites and eventually cause embrittlement. To prevent the formation of Cu2S along grain boundaries and sulfur-induced copper embrittlement, copper alloys are designed in this study. Alloying elements that can act as chemical anchors to suppress sulfur diffusion and the formation of Cu2S along grain boundaries are investigated based on the understanding of the microscopic mechanism of sulfur diffusion and Cu2S precipitation along grain boundaries. Copper alloy ingots are experimentally manufactured to validate the alloying elements. Microstructural analysis using scanning electron microscopy with energy dispersive spectroscopy demonstrates that Cu2S particles are not formed at grain boundaries but randomly distributed within grains in all the vacuum arc-melted Cu alloys (Cu-Si, Cu-Ag, and Cu-Zr). Further studies will be conducted to evaluate the mechanical and corrosion properties of the developed Cu alloys.

A Study on the Electrode Characteristics of Hypo-Stoichiometric Zr-based Hydrogen Storage Alloys

  • Lee, Sang-Min;Kim, Seoung-Hoe;Lee, Jai-Young
    • Transactions of the Korean hydrogen and new energy society
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    • v.10 no.4
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    • pp.197-210
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    • 1999
  • The hydrogen storage performance and electrochemical properties of $Zr_{1-X}Ti_X(Mn_{0.2}V_{0.2}Ni_{0.6})_{1.8}$(X=0.0, 0.2, 0.4, 0.6) alloys are investigated. The relationship between discharge performance and alloy characteristics such as P-C-T characteristics and crystallographic parameters is also discussed. All of these alloys are found to have mainly a C14-type Laves phase structure by X-ray diffraction analysis. As the mole fraction of Ti in the alloy increases, the reversible hydrogen storage capacity decreases while the equilibrium hydrogen pressure of alloy increases. Furthermore, the discharge capacity shows a maxima behavior and the rate-capability is increased, but the cycling durability is rapidly degraded with increasing Ti content in the alloy. In order to analyze the above phenomena, the phase distribution, surface composition, and dissolution amount of alloy constituting elements are examined by S.E.M., A.E.S. and I.C.P. respectively. The decrease of secondary phase amount with increasing Ti content in the alloy explains that the micro-galvanic corrosion by multiphase formation is little related with the degradation of the alloys. The analysis of surface composition shows that the rapid degradation of Ti-substituted Zr base alloy electrode is due to the growth of oxygen penetration layer. After comparing the radii of atoms and ions in the electrolyte, it is clear that the electrode surface becomes more porous, and that is the source of growth of oxygen penetration layer while accelerating the dissolution of alloy constituting elements with increasing Ti content. Consequently, the rapid degradation (fast growth of the oxygen-penetrated layer) with increasing Ti substitution in Zr-based alloy is ascribed to the formation of porous surface oxide through which the oxygen atom and hydroxyl ion with relatively large radius can easily transport into the electrode surface.

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Formation of Anodic Films on Pure Mg and Mg alloys for Corrosion Protection

  • Moon, Sungmo;Nam, Yunkyung
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2012.11a
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    • pp.16-16
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    • 2012
  • Mg and its alloys have been of great interest because of their low density of 1.7, 30% lighter than Al, but their wide applications have been limited because of their poor resistances against corrosion and/or abrasion. Corrosion resistance of Mg alloys can be improved by formation of anodic films using anodic oxidation method in aqueous electrolytes. Plasma electrolytic oxidation (PEO) is one of anodic oxidation methods by which hard anodic films can be formed as a result of micro-arc generation under high electric field. PEO method utilize not only substrate elements but also chemical components in electrolytes to form anodic films on Mg alloys. PEO films formed on AM50 magnesium alloy in an acidic fluozirconate electrolyte were observed to consist of mainly $ZrO_2$ and $MgF_2$. Liu et al reported that PEO coating on AM30 Mg alloy consists of $MgF_2$-rich outer porous layer and an MgO-rich dense inner layer. PEO films prepared on ACM522 Mg die-casting alloy in an aqueous phosphate solution were also reported to be composed of monoclinic $Mg_3(PO_4)_2$. $CeO_2$-incorporated PEO coatings were also reported to be formed on AZ31 Mg alloys in $CeO_2$ particle-containing $Na_2SiO_3$-based electrolytes. Magnesium tin hydroxide ($MgSn(OH)_6$) was also produced on AZ91D alloy by PEO process in stannate-containing electrolyte. Effects of $OH^-$, $F^-$, $PO{_4}^{3-}$ and $SiO{_3}^{2-}$ ions and alloying elements of Al and Sn on the formation of PEO films on pure Mg and Mg alloys and their protective properties against corrosion have been investigated in this work. $PO{_4}^{3-}$, $F^-$ and $SiO{_3}^{2-}$ ions were observed to contribute to the formation of PEO films but $OH^-$ ions were found to break down the surface films under high electric field. The effect of pulse current on the formation of PEO films will be also reported.

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Effects of Tin Addition on Microstructure and Corrosion of Zr-based Alloys (다원계 Zr합금에서 Sn첨가가 미세조직과 부식특성에 미치는 영향)

  • Kim, Jong-Seong;Park, Sang-Yun;Lee, Myeong-Ho;Jeong, Yong-Hwan;Jeong, Yeon-Ho
    • Korean Journal of Materials Research
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    • v.9 no.10
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    • pp.978-984
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    • 1999
  • ZrNbFeCu-xSn 합금을 진공 아크 용해법으로 제조하여 $360^{\circ}C$의 물, $400^{\circ}C$의 수증기 및 36$0^{\circ}C$의 70ppm LiOH 분위기에서 부식실험을 실시하였으며, 시편의 미세구조는 광학현미경, SEM 및 TEM으로 관찰하였다. 36$0^{\circ}C$에서 210일까지 부식 실험한 결과 대부분의 합금이 천이 전 영역에서의 부식거동을 보였다. $400^{\circ}C$ 경우, 초기에는$ 360^{\circ}C$에서의 부식거동과 비슷한 경향을 보였으나 80일 이후부터는 천이현상이 발생하여 부식속도가 급격히 증가하는 경향을 나타내었는데, Sn량이 많을수록 보다 빠른 시간에 천이현상이 발생했다. LiOH 용액에서는 전반적으로 $400^{\circ}C$에서 보다 더 늦은 시간에 천이현상이 발생했다. 석출물은 Zr(Fe,Cu)$_2$나Zr(Fe,Cu)$_3$로 추정되는 성분을 가지지만, Sn의 증가에 따라 석출물의 조성이나 크기는 거의 변화가 없는 것으로 관찰되었다.

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Corrosion Mechanism of Zr-based Alloys in LiOH Solution (Zr합금의 LiOH 용액에서 부식기구 연구)

  • Jeong, Yong-Hwan
    • Korean Journal of Materials Research
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    • v.6 no.2
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    • pp.188-196
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    • 1996
  • LiOH 용액에서 핵연료피복관용 Zr합금의 부식이 가속되는 현상을 규명하기 위하여 autoclave를 이용하여 순수물, 다른 농도의 Li 용액 및 여러 가지 알카리 수산화물 조건에서 부식시험을 실시하였다. LiOH 용액에서 부식이 가속되는 현상은 용액 내에 Li 농도가 2.2ppm 이상에서부터 일어나기 시작하며 30ppm 이상에서는 급격한 가속 현상이 일어난다. 부식반응 동안에 발생되는 수소 흡수현상은 220ppm Li에서는 물에 비해 약 2배의 높은 수소흡수율을 나타내며 산화막은 주로 수소화물이 모여 있는 지역에서 우선적으로 성장한다. Li가속 부식기구와 관련하여 본 연구 결과는 지금까지 다른 연구자들이 제안한 부식 기구들과는 일치하지 않았다. LiOH 용액 내에서는 수소흡수와 수소화물 형성이 가속되고 이로 인해 산화막의 성질이 비보호성의 산화막으로 변함으로서 부식은 가속된다는 새로운 모델을 제시하였다.

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