• Title/Summary/Keyword: Corrosion Protection Methods

Search Result 81, Processing Time 0.03 seconds

Study on the Corrosionproofing in Concrete by Cathodic Protection (전위변화에 의한 콘크리트내의 철근방식에 관한 연구)

  • Lim, Seo-Hyung
    • Journal of the Korea institute for structural maintenance and inspection
    • /
    • v.3 no.2
    • /
    • pp.213-220
    • /
    • 1999
  • The purpose of this study is to apply cathodic protection to reinforced concrete structure and provide fundamental data to prevent the corrosion. The theory of cathodic protection of steel in concrete is to apply sufficient direct current so that corroding anodes on the steel are prevented from discharging ions. Two methods are used to supply the external current. In one, the protected metal is the cathode by connecting it to a more active metal. In the second, an external direct current power source supplies the current. The first is the sacrificial-anode system and the second the impressed-current system. The study results showed that the corrosion of the reinforcing steel in concrete could be enormously decreased by using protective current. The sacrificial anode and concrete nave to be adhered closely each in order to prevent the corrosion of reinforcing steel.

  • PDF

An Analysis of the Protective Potential Distribution against Corrosion for Hull ICCP with Computer simulation (컴퓨터 Simulation을 통한 선체 음극방식(ICCP)의 방식전위분포해석)

  • Im, Gwan-Jin;Kim, Ki-Joon;Lee, Myung-Hoon;Moon, Kyung-Man
    • Proceedings of the Korean Society of Marine Engineers Conference
    • /
    • 2005.06a
    • /
    • pp.395-400
    • /
    • 2005
  • The ship hull part is always exposed to severe corrosive environments. Therefore, it should be protected in appropriate ways to reduce corrosion problems. So there are two effective methods in order to protect the corrosion of ship hull. One is the paint coating as a barrier between steel and electrolyte (seawater) and the other is the cathodic protection(CP) supplying protection current. In the conventional design process of the cathodic protection system the required current densities of protected materials have been used. However, the anode position of field or laboratory experiment for obtaining the required current density for CP is significantly different from anode position for real structures. Therefore, the recent CP design must consider the optimum anode position for potential distribution equally over the ship hull. The CP design companies in the advanced countries can obtain the potential distribution results on the cathodic materials by using the computer analysis module. This study would show how to approach the potential analysis in the field of corrosion engineering. The computer program can predict the under protection area on the structure when the boundary condition and analysis procedure are reasonable. In this analysis the polarization curve is converted to the boundary condition in material data.

  • PDF

The Effect of Additive to Corrosion Resistance of Heavy Anti-Corrosive Paint (중방식 도료의 내식성에 미치는 첨가제의 영향)

  • Moon, Kyung-Man;Lee, Myung-Hoon;Kim, Hyun-Myung;Lee, In-Won;Jeon, Ho-Hwan
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
    • /
    • 2006.11a
    • /
    • pp.173-176
    • /
    • 2006
  • There are many kinds of protection methods for marine structures by using and environmental condition. Coating protection method, one of these methods is being widely adopted to both all ground and marine structures. In this study, by adding some additives such as Zn powder(Zn), carbon black(CB) to epoxy anti-corrosive paint, the effect to promote corrosion resistance was investigated with electrochemical method. Corrosion potentials with additives shifted to negative direction than no additive. However passivity current density increased than no additive except for Zn(20)+CB(10), especially, additive of Zn(20)+CB(10) showed the smallest passivity current density. Polarization resistance of Zn(20)+CB(10) by both cyclic voltammogram and impedance measurement was the largest value than other additives. And also surface phenomenon by adding Zn(20)+CB(10) was observed a good add condition not showing bubbling than other additives.

  • PDF

A State-of-the-Art Review of Graphene-Based Corrosion Resistant Coatings for Metal Protection

  • Zade, Ganesh S.;Patil, Kiran D.
    • Corrosion Science and Technology
    • /
    • v.21 no.5
    • /
    • pp.390-411
    • /
    • 2022
  • Any design engineer or coating formulator's primary objective is to protect metals. Large investments in terms of money, time, labour, and other resources are necessary for constructing large-scale machinery and structures. In terms of economy, the structure's lifespan should be as long as feasible to create revenue. It is becoming essential to protect metal substrates from corrosion to prolong the lifespan of such huge structures. One of the most exciting, durable, useful, and effective methods to protect metals from corrosion is the application of corrosion-resistant coating. Graphene is a novel material with a wide range of applications because of its extraordinary features. The use of graphene in coating creates an obstacle and complicates the path for corrosive medium to reach the metal. As the path to the metal elongates, the corrosion medium takes longer to reach the metal. Thus, metal corrosion can be avoided. In this paper, the importance of graphene in coating formulation is discussed, including chemical modifications of graphene, the effect of graphene concentration on corrosion inhibition, and the contact angle of coating. This review also highlights the significance of water-based corrosion-resistant coating for preventing environmental damage.

Laboratory Evaluation of Select Methods of Corrosion Prevention in Reinforced Concrete Bridges

  • Pritzl, Matthew D.;Tabatabai, Habib;Ghorbanpoor, Al
    • International Journal of Concrete Structures and Materials
    • /
    • v.8 no.3
    • /
    • pp.201-212
    • /
    • 2014
  • Sixteen reinforced concrete laboratory specimens were used to evaluate a number of corrosion prevention methods under an accelerated (6 months) testing program. The use of galvanic thermal sprayed zinc, galvanic embedded anodes, a tri-silane sealer, an acrylic coating, and an epoxy/polyurethane coating was evaluated. The specimens received various treatments prior to exposure to accelerated corrosion. The performance of the treatments was evaluated with respect to corrosion currents, chloride ingress, extent of cracking, severity of rust staining, and visual inspection of the reinforcing steel after the conclusion of testing and dissection. Results indicated that the tri-silane sealer, the conjoint use of galvanic thermal sprayed zinc and epoxy/polyurethane coating, the epoxy/polyurethane coating, and acrylic coating performed better than the other methods tested. Higher chloride concentrations were measured in the vicinity of embedded zinc anodes.

Development of Integrated Corrosion Monitoring and Control System (통합 부식 모니터링 및 통합 제어 시스템의 개발)

  • Yoo, Nam-Hyun;Kim, Young-Hun
    • Journal of Ocean Engineering and Technology
    • /
    • v.27 no.3
    • /
    • pp.8-14
    • /
    • 2013
  • Although there are various factors that threaten the security of ships, one of the most harmful is corrosion. It is not easy to find corroding areas and the status of corrosion, even though corrosion causes serious problems such as submergence and marine pollution as a result of leaking oil and polluted water. To monitor the corrosion of ships, non-destructive inspection, weight loss coupons, electrical resistance, linear polarization resistance, zero resistance ammeter, and electrochemical impedance spectroscopy have been developed. However, these methods require much time to detect corrosion, and most are not appropriate for real time monitoring. Coating, sacrificial anode, and impressed current cathodic protection (ICCP) methods have been developed to control corrosion. The ICCP and sacrificial anode methods are the most popular ways to prevent ship corrosion. However, ICCP is only appropriate for the outside of a ship and cannot be used for complex structures such as ballast tanks because these are composed of many separate chambers. Sacrificial anodes have to be replaced periodically. This paper proposes an integrated corrosion monitoring and control system (ICMCS) that can detect corrosion in real time and is appropriate for complex structures such as ballast tanks. Because the system uses titanium for an anode, exhausted anodes do not need to be replaced.

Electrolytic Corrosion Protection Methods of Depots using Silicon Rectifier for the Rail (귀선자동개폐장치를 이용한 차량기지 전식방지법)

  • Lee, H.G.;Ha, Y.C.;Ha, T.H.;Choi, J.H.;Kim, D.K.;Bae, J.H.
    • Proceedings of the KIEE Conference
    • /
    • 2007.10c
    • /
    • pp.211-213
    • /
    • 2007
  • Current of DC traction systems flows from the positive busbar of the substation, through the overhead contact system, to the vehicle, and returns through the running rails. Because the rails are not very effectively insulated from the earth a certain amount of current flows into the earth, especially in the area near the load and depots. At the place where the stray current leaves the rail and pipe, corrosion may take place. In this paper we introduce the electrolytic corrosion protection methods of depots using silicon rectifier for the rail.

  • PDF

Comparison Analysis of Field Test Methods Based on Technical Criteria of Electrolytic Corrosion Protection in Urban Railway (도시철도 전식방지 기술기준에 따른 시험방법 비교분석)

  • Kim, Jae-Moon;Jung, Ho-Sung
    • Proceedings of the KSR Conference
    • /
    • 2010.06a
    • /
    • pp.1885-1891
    • /
    • 2010
  • Recently metropolitan local governments is actively introducing urban railway's expand and light rail transit as a means of new transport system. DC electricity feeder system operating in the domestic urban railway is typically a feedback circuit consisted of the contact wire and electric railway vehicle via rail. But stray current is to be defined as a current flowing on a structure that is not part of the intended electrical circuit with respect to a given structure. Stray current is generally results from the leakage of return currents from large DC traction systems that are grounded or have a bad earth-insulated return path. At the place where the current leaves the rail and metallic structures, electrolytic corrosion may take place. This paper presents comparison analysis of field test methods based on criteria of electrolytic corrosion protection of buried metallic structures adjacent to DC traction systems.

  • PDF

Fundamental Study on Cathodic Protection and Material Development as Erosion-Control Methods of Oceanic Centrifugal Pump(1) (해상용 원심펌프 임펠러의 침식억제법으로 음극방식 및 재료개발에 관한 기초연구 1)

  • 이진열;임우조
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.19 no.2
    • /
    • pp.56-66
    • /
    • 1995
  • Recently, with theraped advancement in th oceanology such an ocean-going vessel and oceanic structures, there is a need to study the cavitation erosion-corrosion control of pump impeller, the partial element of ocean machinery, for more effective operation. Especially, the cathodic protection (impressed current method & Al-sacrificial anode method) was applied to sea water, and Cu-alloy material mixed Zn & Al was used as a control method of cavitation erosion-corrosion. In this study, used the piezoelectric vibrator with 20KHz, 24.mu.m to cavity generation apparatus, and investigated the weight loss, weight loss rate, electrode potential & current density etc. under this condition. According to test result, thos describes how to indentify an influence of the cathodic protection and Al & Zn addition in material development for the control of cavitation erosion-corrosion, and those will serve as fundamental data on the cavitation erosion-corrosion control of oceanic centrifugal pump.

  • PDF

Fundamental Study on Cathodic Protection and Material Development as Erosion-Control Methods of Oceanic Centrifugal Pump(2) (해상용 원심펌프 임펠러의 침식억제법으로 음극방식 및 재료개발에 관한 기초연구(2))

  • Lee, Jin Yeol;Im, U Jo;O, In Ho
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.20 no.2
    • /
    • pp.92-92
    • /
    • 1996
  • Recently, with the rapid development in the oceanic systems such as the oceanic structures and vessel, there occurs much interest in the impingement erosion-corrosion. In this paper, Cu-metal was tested by using of erosion apparatus with water-jet type and was investigated under the behaviour of impingement erosion-corrosion according to various environmental conditions, and the properties of Cu-metal were evaluated through the measurement by weight loss, weight loss rate, protective efficiency. The results were compared with those obtained using Cu-metal applied to cathodic protection and Cu-alloys added to Zn or Al-metal. As a basis of those results, the best protective efficiencies could be taken as using cathodic protection method and Cu-alloy with Al & Zn material addings, and will be suggested as the fundamental data of the anti-impingement erosion-corrosion on Cu-metal of impeller material for oceanic centrifugal pump.