• Title/Summary/Keyword: Corrosion Pit

Search Result 98, Processing Time 0.036 seconds

A study on Stress Corrosion Cracking of Sensor Wire in Thermally Insulated Underground Pipeline (이중보온관 부식감지선의 응력부식파괴에 관한 연구)

  • Choe, Yun-Je;Kim, Jeong-Gu
    • Korean Journal of Materials Research
    • /
    • v.12 no.2
    • /
    • pp.103-111
    • /
    • 2002
  • The thermally insulated underground pipelines have been used for district heating system. The sensor wire embedded in the insulation was used for monitoring the insulating resistance between the sensor wire and the pipe. The resistance measurement system detects corrosion of steel pipe under insulation. The corrosion and stress corrosion cracking(SCC) characteristics of sensor wire in synthetic ground water were investigated using the electrochemical methods and constant load SCC tests. The polarization tests were used to study the electrochemical behavior of sensor wire. The sensor wire was passivated at temperatures ranging from 25 to $95^{\circ}C$. However, the applied sensing current larger than passive current resulted in breakdown of passive film. The constant load SCC tests were performed to investigate the effects of applied current and load on the fracture behavior. Stress-corrosion cracks initiated at pits that were produced by sensing current. The growth of the pit involves a tunnelling mechanism, which leads to ductile fracture.

Pitting Corrosion Inhibition of Sprinkler Copper Tubes via Forming of Cu-BTA Film on the Inner Surface of Corrosion pits

  • Suh, Sang Hee;Suh, Youngjoon;Kim, Sohee;Yang, Jun-Mo;Kim, Gyungtae
    • Corrosion Science and Technology
    • /
    • v.18 no.2
    • /
    • pp.39-48
    • /
    • 2019
  • The feasibility of using benzotriazole (BTAH) to inhibit pitting corrosion in the sprinkler copper tubes was investigated by filling the tubes with BTAH-water solution in 829 households at an eight-year-old apartment complex. The water leakage rate was reduced by approximately 90% following BTAH treatment during 161 days from the previous year. The leakage of one of the two sprinkler copper tubes was investigated with optical microscopy, scanning electron microscopy, energy dispersive spectroscopy, X-ray photoelectron spectroscopy, and X-ray diffraction analysis to determine the formation of Cu-BTA film inside the corrosion pits. All the inner components of the corrosion pits were coated with Cu-BTA films suggesting that BTAH molecules penetrated the corrosion products. The Cu-BTA film was about 2 nm in thickness at the bottom of a corrosion pit. A layer of CuCl and $Cu_2O$ phases lies under the Cu-BTA film. This complex structure effectively prevented the propagation of corrosion pits in the sprinkler copper tubes and reduced the water leakage.

Corrosion Behavior and Inhibition Studies of AZ31B Magnesium Alloy With and Without Cl- in the Alkaline Electrolytes in Addition with Various Inhibitor Additives

  • Shin, Yoonji;Cho, Kyehyun
    • Corrosion Science and Technology
    • /
    • v.18 no.6
    • /
    • pp.243-252
    • /
    • 2019
  • The pitting corrosion and inhibition studies of AZ31B magnesium alloy were investigated in the alkaline solution (pH12) with chloride and inhibitors. The corrosion behavior of passive film with/without Cl- in the alkaline electrolyte were conducted by polarization curve and immersion tests in the presence of various additives (inhibitors) to clarify the inhibition efficiency of pitting corrosion at higher potential region. Critical concentration of pitting corrosion for Mg alloy was evaluated with 0.005 M NaCl in 0.01 M NaOH on the anodic polarization behavior. Critical pitting of AZ31B Mg alloy in 0.01 M NaOH is a function of chlorides; Epit = - 1.36 - 0.2 log [Cl-]. When the Sodium Benzoate (SB) was only used as an inhibitor, a few metastable pits developed on the Mg surface by an immersion test despite no pitting corrosion on the polarization curve meaning that adsorption of SB on the surface is insufficient protection from pitting corrosion in the presence of chloride. The role of SB and Sodium Dodecylbenzenesulfonate (SDBS) inhibitors for the Mg alloy surface in the presence of chloride was suppressed from pitting corrosion to co-adsorb on the Mg alloy surface with strong formation of passive film preventing pitting corrosion.

Study on the Effect of Surface Finishing Methods on Pitting Corrosion Behavior of 304 Stainless Steel Alloy

  • Yun, JunTae;kim, Se-Woong;Hwang, HyangAn;Toor, Ihsan-Ul-Haq;Shon, MinYoung
    • Corrosion Science and Technology
    • /
    • v.8 no.6
    • /
    • pp.209-216
    • /
    • 2009
  • In this study the effect of different surface finishing techniques on the pitting corrosion behaviour of a commercial 304 stainless steel alloy was investigated. Surface finishing methods were divided into two categories, i.e. mechanical and chemical. Mechanical treatment methods include power tooling such as grinding, emery paper brushing, stainless steel wire brushing and stainless steel shot blasting. Chemical treatment methods include chemical passivation (phosphoric acid, citric acid, nitric acid) and electro-cleaning (phosphoric acid and citric acid). Potentiodynamic polarization experiments were carried out in 3.5 wt. % NaCl solution at room temp. (20 $^{\circ}C$). The results showed that chemical treatment methods improved the corrosion resistance of stainless steel 304, measured in terms of pitting potential ($E_{pit}$). Corrosion resistance of the specimens was increased in the order of; electro-cleaning > manual passivation > mechanical cleaning. Surface of electro-cleaned specimens was smoother than rest of the surface treatment methods. Chrome content in chemically treated specimens was higher than in mechanically treated specimens as shown by EDX analysis.

Electrophoretic Deposition of Ni Nano-particles for Self-repairing of Heat Exchanger Tubes

  • Lee, Gyoung-Ja;Pyun, Su-Il;Rhee, Chang-Kyu
    • Proceedings of the Korean Powder Metallurgy Institute Conference
    • /
    • 2006.09b
    • /
    • pp.1211-1212
    • /
    • 2006
  • The electrophoretic deposition process of Ni nano-particles was employed for self-repairing of heat exchanger tubes. For electrophoretic deposition of Ni nano-particles on pitted Ni alloy specimen, a constant electric field of 100 V $cm^{-1}$ was applied to the specimen for 180 s in Ni-dispersed solution. It was found that as electrophoretic deposition proceeded, the size of the pit remarkably decreased due to the agglomeration of Ni nano-particles at the pit. This strongly suggests that the electrophoretic mobility of the charged particles is larger for the pit with a higher current value rather than outer surfaces with a lower current value.

  • PDF

Effect of Shape of External Corrosion in Pipeline on Failure Prediction (외부부식의 형상이 파이프라인의 파손예측에 미치는 영향)

  • Lee, Eok-Seop;Kim, Ho-Jung
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.23 no.11 s.170
    • /
    • pp.2096-2101
    • /
    • 1999
  • This paper presents the effect of shape of external corrosion in pipeline on failure prediction by using numerical simulation. The numerical study for the pipeline failure analysis is based on the FEM(Finite Element Method) with an elastic-plastic and large-deformation analysis. The predicted failure stress assessed for the simulated corrosion defects having different corroded shapes along the pipeline axis are compared with those by methods specified in ANSl/ASME B31G code and a modified B31G code.

Effects of Acid Fog Environment on the Corrosion Fatigue Strength of Structural Steel SM55C (기계구조용강 SM55C의 부식피로강도에 미치는 산성안개 분위기의 영향)

  • 김진학;김민건
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.8 no.5
    • /
    • pp.181-187
    • /
    • 2000
  • Fatigue tests under acid fog environment were carried out to investigate the effect of acid fog on the corrosion fatigue strength of SM55C in comparison with distilled water. Main results obtained are as follows. The fatigue strength of SM55C under acid fog environment are remarkably decreased as compared with that of distilled water specimen. The corrosive effect of acid fog on fatigue strength are more serious under low stress amplitude level than under high stress amplitude level, and this leads to continuous reduction of fatigue strength. Under acid fog environment in early stage of crack growth. because the corrosive components dissolve the crack face offensively. the unstable fracture surface appears. But, the stable corrosion precipitation and products layer are formed on the fracture surface in accordance with the time pass.

  • PDF

Study on the Characteristics of Cavitation Erosion-Corrosion for Mild Steel ( 2 ) - Damage Behaviour of Vibration Cavitation Erosion-Corrosion - (연강의 캐비테이션 침식-부식 특성에 관한 연구 ( 2 ) - 진동 캐비테이션 침식-부식 손상 거동 -)

  • Hwang, Jae-Ho;Lim, Uh-Joh
    • Journal of the Korean Society of Fisheries and Ocean Technology
    • /
    • v.32 no.3
    • /
    • pp.302-309
    • /
    • 1996
  • Cavitation erosion-corrosion implies damage to materials due to the shock pressure or shock wave that results when bubbles form and collapse at a metal surface within a liquid. If the liquids corrosive to the material, a condition typically encountered in industry, the component materials may suffer serious damage by a combination of mechanical and electrochemical attack. To suppress cavitation erosion as well as cavitation erosion-corrosion to hydraulic equipments, innovations such as the improvement in the geometric design of the equipment or the selection of suitably resistant construction materials are necessary. This study was tested by using the piezoelectric vibrator with 20kHz, 24${\mu}$m for cavitation generation. And also, the vibratory cavitation erosion-corrosion tests on commercial mild steel SS41were carried out. We carefully observed the erosion pattern and surface photography. The geometrical mechanism of pit growth, which is to be likely these processing; shallow typelongrightarrowundercut typelongrightarrowwide shallow type.

  • PDF

Assessment of Residual Tensile Strength on Cast Iron Water Pipes (주철관의 잔존강도 평가에 관한 연구)

  • Bae, Cheol-Ho;Kim, Ju-Hwan;Kim, Jeong-Hyun;Hong, Seong-Ho
    • Journal of Korean Society of Water and Wastewater
    • /
    • v.20 no.6
    • /
    • pp.867-874
    • /
    • 2006
  • The goal of this study is to assess cast iron pipes (CIPs) and present a residual tensile strength prediction model using pit characteristics and fracture toughness. The results is the followings. First, average pit depths of collected CIPs were in the range from 0.63 to 6.49 mm, loss of tensile strength compared with net metallic tensile strength were from -7.06 to 67.91 percent. Second, fracture toughness for NS-CR-1, NS-CR-2, and NS(2)-CR-1 were in the range from 62.85 to $89.39kgf/mm^2{\sqrt{mm}}$, and average of those samples was $73.69kgf/mm^2{\sqrt{mm}}$ on CIPs. Third, the models developed in this study by using pit characteristics and fracture toughness showed a little good correlation for measured residual tensile strength, and the results will be expected to help for water utilities to manage CIPs in the aspect of rehabilitation and assessment of structural safety on CIPs.

Study on the Characteristics of Corrosion for Epoxy Coated Steel Structure (에폭시도막 강구조물의 부식특성에 관한 연구)

  • Lim, U-Jo;Cheun, Jeong-Hyun;Jeong, Gi-Cheol
    • Journal of the Korean Society of Fisheries and Ocean Technology
    • /
    • v.34 no.2
    • /
    • pp.223-230
    • /
    • 1998
  • Recently, with the rapid development in the industries such as mechanical plants, automobiles, ships and marine structures, it is enlarged by the use of the SS 41 steel. This mechanical plants and marine structures are exposed m corrosion because of Cl-under marine environments. To protect their accidents, mainly applied anti-corrosion epoxy coating and various protective its structures. In this study, corrosion control characteristics on the epoxy coating were investigated by the galvanic corrosion of impressed voltage tester under marine environments The main results obtained are as follows; 1. Corrosion current density of amine-epoxy coating becomes more increased than that of other epoxy coating and the time area rate of pin hole and pit until 5% becomes most rapid. 2. The potential of SUS 304 stainless steel(cathode) for Al-epoxy coating is nearly zero potential. 3. Corrosion current density of Amine-epoxy by shot blast becomes more decreased than that of not shot blast and cathodic potential becomes more noble. 4. As distance of anode and cathode is more decreased, corrosion current density of epoxy coating is more increased and cathodic potential becomes less noble.

  • PDF