• 제목/요약/키워드: Corrosion Fatigue

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Effect of thermal aging on the mechanical, intergranular corrosion and corrosion fatigue properties of Z3CN20.09M cast duplex stainless steel

  • Ti, Wenxin;Wu, Huanchun;Xue, Fei;Zhang, Guodong;Peng, Qunjia;Fang, Kewei;Wang, Xitao
    • Nuclear Engineering and Technology
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    • 제53권8호
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    • pp.2591-2599
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    • 2021
  • The effect of thermal aging at 475 ℃ and 750 ℃ of Z3CN20.09M cast duplex stainless steel (CDSS) on microstructure, mechanical and intergranular corrosion properties were investigated by transmission electron microscope (TEM), nano indenter, scanning electron microscope (SEM) and corrosion fatigue test system. The result indicated that the spinodal decomposition and G precipitated were occurred after aged at 475 ℃, as well as sigma precipitated at 750 ℃. The microstructure degeneration of ferrite was saturated after aged for 2000h and 200 h at 475 ℃ and 750 ℃ respectively. The mechanical properties, intergranular corrosion resistance and corrosion fatigue lives were continuing deteriorated with increasing the aging time at both temperatures. The difference of the degeneration mechanisms of Z3CN20.09M CDSS aged at 475 ℃ and 750 ℃ was analyzed.

3% NaCl 수용액중에서 복합조직강의 부식피로 파괴거동에 미치는 주파수변화의 영향 (The Influence of the Changing of Cyclic Frequency on the Corrosion Fatigue Fracture Behavior of the Dual Phase Steel in 3% NaCl Solution)

  • 오세욱;신규동;김웅집
    • 한국해양공학회지
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    • 제9권2호
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    • pp.141-148
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    • 1995
  • Fatigue tests were carried out by a rotary bending testing machine of cantilever type. M.E.F.(ferrite encapsulated islands of martensite) materials were made by a series of heat treatment from a low carbon steel(SM 20 C). The fatigue tests were conducted at stress levels of 302 MPa and with frequencies of 25Hz, 2.5 Hz and 0.5 Hz in 3% NaCl solution. The fatigue strength increased with frequency got higher. The microcracks and corrosion pits were generated at the boundary between the matrix and the 2nd phase. The cracks generated by the corrosion pits were coalesced with the pits around the notch and became the initial crack. The $N_i/N_f$ ratio increased as the frequency and stress level decreased. The interference phenomenon increased with stress level and frequency gots higher. The crack propagation rate was delayed as the stress level lowers and the frequency gets higher, however, the range of the stress intensity factor depended only on a stress level.

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알루미늄합금 재료의 부식피로거동에 미치는 쇼트피닝 효과에 대한 미시적 분석 (Microscopic Analysis of Effect of Shot Peening on Corrosion Fatigue Behavior of Aluminum Alloy)

  • 김종천;정성균
    • 대한기계학회논문집A
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    • 제36권11호
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    • pp.1381-1389
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    • 2012
  • 본 논문에서는 쇼트피닝 가공한 알루미늄 7075-T6 재료의 부식피로향상에 대한 연구를 하였다. 사용된 알루미늄 금속은 상대적으로 가볍고 강한 재료의 특성으로 항공기 주요부품의 재료로 사용되고 있으며, 많은 연구를 통해 알루미늄을 사용하면 약 50%의 무게 감소효과를 낼 수 있다고 한다. 재료의 부식은 인장환경에서 재료의 파단시점을 앞당기고 구조물의 수명을 심각하게 감소시킨다. 따라서 알루미늄 금속의 부식 환경에서의 재료의 부식저항을 향상 시킬 수 있는 연구가 요구된다. 쇼트피닝 가공은 재료 표면에 압축잔류응력을 인가하여 재료의 피로수명을 늘리고 나아가 재료의 신뢰성을 확보하는 기술로 반복하중을 받는 많은 부품들에 이미 적용되어 사용되고 있다. 부식 환경에서는 가공 후 거칠어진 표면으로 인해 공식부식을 야기하지만, 피닝가공에 의한 표면 직하에 압축잔류응력이 부식을 억제하여 부식저항을 증가시킨다. 본 연구에서의 쇼트피닝가공된 시험편에 대한 실험결과와 선행연구에서의 쇼트피닝 가공하지 않은 알루미늄 합금 재료의 부식피로특성을 비교하였다. 실험 결과 쇼트피닝 가공은 알루미늄합금의 피로수명향상에 영향을 미치고, 압축잔류응력은 부식피로수명을 증가시킴을 알 수 있었다.

아연(Zn)희생양극 등가전위에서 부식피로균열 진전특성에 관한 연구 (Evaluation of Corrosion Fatigue Crack Propagation Characteristics at Equivalent Potential of Zinc Sacrificial Anode)

  • 김원범
    • 문화기술의 융합
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    • 제10권1호
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    • pp.363-368
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    • 2024
  • 선박, 해양구조물 또는 해상풍력 발전설비 하부구조와 같이 해양환경에서 사용되는 강구조물은 부식이 쉽게 발생한다. 본 연구에서는 실험을 통하여 희생전극으로 많이 사용되는 아연전극의 방식전위와 동등한 -1050mV vs. SCE에서 환경하중에 기인하는 부식피로균열 진전특성에 대하여 고찰하였다. 이를 위하여 본 연구에서는 -1050mV vs. SCE의 음극방식이 해수환경중의 피로균열 진전에 미치는 영향에 대해 합성해수중에서 파랑주기를 고려하여 실험적 고찰을 실시하였다. 음극방식에 의한 방식법은 부식을 차단하지만 과도한 방식은 화학반응에 의하여 수소를 발생시키며, 또한 석회질퇴적물을 발생시킨다. 피로균열진전율은 실험초기에는 해수부식환경하에서의 진전율보다 빠른구간이 나타났다. 그리고 균열길이가 증가하여 응력확대계수 K가 커질수록 균열의 진전율은 해수중의 피로균열진전율보다 느려지는 현상이 나타났다. 그러나 대기중의 균열진전속도보다는 항상 빠른 진전속도를 나타내었다.

스프링강의 부식에 미치는 쇼트피닝의 영향 (Influence of Shot Peening on the Corrosion of Spring Steel)

  • 하경준;박경동
    • 한국해양공학회지
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    • 제17권3호
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    • pp.39-45
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    • 2003
  • Shot peening is an effective method of improving the fatigue strength of components and structures. The compressive residual stress produced by surface plastic deformation with shot peening is usually regarded as the major factor in increasing fatigue strength. In this study, the influence of shot peening on corrosion was investigated. Spring steel immersed in $3.5\%$ NaCl prior was used to evaluate the effect of shot peening on fatigue properties. The immersion test was performed on the five kinds of specimens with shot peened and unpeened. The distributions of residual stresses of shot peened spring steels were measured in an X-ray diffraction apparatus, using the two-point method. Corrosion potential, polarization curve, residual stress, etc. were investigated, based on the experimental results. From test results, the effect of shot peening on the corrosion was evaluated.

Investigation on the Recent Research Trend in the Corrosion Behaviour of Stainless Steel Weldment

  • Kim, Hwan Tae;Kil, Sang Cheol;Hwang, Woon Suk
    • Corrosion Science and Technology
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    • 제10권3호
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    • pp.77-79
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    • 2011
  • The research trend in the corrosion behaviour of stainless steel weldment has been reviewed. The welding technology plays an important role in the fabrication of structure such as chemical plant, power plant, because welding can influence various factors in the performance of plant and equipment. This has led to an increasing attention towards the corrosion behaviour of weldment which has been one of the major issues for both welding and corrosion research engineers. The aim of this paper is to give a short survey of the recent technical trends of welding and corrosion including the electrochemical corrosion, stress corrosion cracking, and corrosion fatigue in connection with the welding materials, welding process, and welding fabrication. This study covers the corrosion behaviour of stainless steel weldment collected from the COMPENDEX DB analysis of published papers, research subject and research institutes.

Application of the Electrochemical Noise Method with Three Electrodes to Monitor Corrosion and Environmental Cracking in Chemical Plants

  • Ohtsu, Takao;Miyazawa, Masazumi;Ebara, Ryuicluro
    • Corrosion Science and Technology
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    • 제7권3호
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    • pp.173-178
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    • 2008
  • Recently an electrochemical noise method (ENM) with three electrodes has gained attention as a corrosion monitoring system in chemical plants. So far a few studies have been carried out for localized corrosion and environmental cracking of chemical plant materials. In this paper the ENM system is briefly summarized. Then an application of ENM to general corrosion for chemical plant materials is described. The emphasis is focused upon the analysis of stress on the corrosion cracking process of austenitic stainless steel in 30% $MgCl_2$ aqueous solution and the corrosion fatigue crack initiation process of 12 Cr stainless steel in 3% NaCl aqueous solution by ENM. Finally future problems for ENM to monitor regarding corrosion and environmental cracking in chemical plants are discussed.

부식에 의한 가선재 수명특성에 관한 연구 (The Effect of Corrosion on the Fatigue Life of Catenary Wire)

  • 김용기;장세기;이덕희;정병철
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2001년도 추계학술대회 논문집
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    • pp.139.1-146
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    • 2001
  • Contact lines are necessary to supply electric locomotives with electric power. As most railways are gradually electrified with modernized electric cars, the demand for catenary wires and their facilities are also increased. Catenary wires made by metallic materials are generally used in the open air. They are exposed to the marine area with air-borne salt or severely polluted industrial area with much corrosive emission gases depending on the railway locations. In urban area, acid rain may cause a degradation of catenary wire system. Corrosion of catenary wires can make their actual lifetime shorter than that originally designed. Thus, the messenger wires, a kind of catenary wire system, were investigated with respect to corrosion, which include new and the used one collected at the field. They are also vibrated with some amplitude everytime the train passes through the railway. The frequent cyclic load on the wire any result in a fatigue damage, Surface damage by corrosion can make fatigue crack initiate with ease. In the present study, the fatigue life of the used wire was measured 40 to 50% shorter than that of new one in average.

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승용차 코일 스프링의 부식피로강도 평가(II);쇼트피닝에 의한 잔류응력의 영향 (Evaluation of Corrosion Fatigue Strength of the Automobile's Coil Spring;Effect of Residual Stress by Shot Peening)

  • 이규영;배동호;박순철;정원욱
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.102-107
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    • 2004
  • Suspension part should have enough endurance during its lifetime to protect passenger. Therefore, the coil spring is one of the major suspension part of an automobile. Corrosion fatigue strength of the coil spring depends on many factors including mechanical and environmental properties. In this paper, residual stresses by shot peening was analyzed using finite element analysis and evaluated its effect on corrosion fatigue strength.

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가선재의 피로수명 예측 (Fatigue Life Prediction for Electric Railway Catenary wires)

  • 김용기;장세기
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2003년도 추계학술대회 논문집(III)
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    • pp.558-567
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    • 2003
  • The catenary wires are damaged by periodic running of train as well as repeated stress. The wires are also degraded by atmosphere corrosion at fields. Corrosion of wires increased surface roughness and deteriorated mechanical properties by providing fatigue crack initiation sited resulting in a bad effect on service life of the wires. Fatigue test of catenary wires performed to estimate service lifetime. Also, simulation to analyze stress on catenary wires was conducted through modelling the finite elements for dynamic behaviors of wires. Fatigue life of catenary wires was estimated with fatigue and simulation tests.

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