• 제목/요약/키워드: Core Alloy

검색결과 222건 처리시간 0.023초

고강도 저손실 가공송전선의 개발(II) - 전기적 특성 (Development of High Strength and Low Loss Overhead Conductor(II) - Electric Properties)

  • 김병걸;김상수;박주환
    • 한국전기전자재료학회논문지
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    • 제18권12호
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    • pp.1159-1165
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    • 2005
  • New conductor is developed by using high strength nonmagnetic steel(NM) wire as the core of overhead conductor This conductor is called ACNR overhead conductor(Aluminum Conductor Nonmagnetic Steel Reinforced). Formed by the combination of aluminum alloy wire and high strength nonmagnetic steel wire, it has about the same weight and diameter as conventional ACSR overhead conductor. To enhance properties beneficial in an electrical and mechanical conductor during the Process of high strength nonmagnetic steel wire, we made a large number of improvements and modifications in the working process, aluminum cladded method, and other process. ACNR overhead conductor, we successfully developed, has mechanical and electrical properties as good as or even better than conventional galvanized wire. Microstructure of raw material NM wire was austenite and then deformed martensite after drawing process. Strength at room temperature is about $180kgf/mm^2\~200kgf/mm^2$. The conductivity at 0.78 mm thickness of Aluminum cladded M wire is about $7\%$ IACS higher than $20\%$IACS of HC wire used as core of commercial ACSR overhead conductor. The corrosion resistance is about 3 times higher than that of HC wire.

송전선용 비접촉식 커플러의 설계와 적용연구 (Study on Design and Application of an Inductive Coupler for Power Transmission Line)

  • 김현식;이동철;김민호;이진;오영우;민병훈
    • 한국전기전자재료학회논문지
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    • 제23권3호
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    • pp.234-239
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    • 2010
  • An inductive coupler, which feeds communication to the electric power transmission line, is required to establish Power Line Communication(PLC). The electro-magnetic property of magnetic core and design technology for coupler are very important to manufacture an inductive coupler for power transmission line. The magnetic core with superior electro-magnetic property was manufactured by using nanocrystalline alloy and an inductive coupler, which can operate at the maximum 2,000 A current, was designed and manufactured by establishment of current saturation, signal out winding, and electromagnetic simulation in this study. Communication speed of 14 Mbps in 600 meter communication distance of the real electric power transmission line was obtained by using the inductive coupler and application possibility of the inductive coupler for the electric power transmission line was certified.

송전선용 대용량 신호결합장치의 설계 (Design of an Inductive Coupler for Power Transmission line)

  • 김현식;변우봉;김종령;배을록;이동철;이해연;이준희;지민권
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2008년도 추계학술대회 논문집 Vol.21
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    • pp.439-440
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    • 2008
  • An inductive coupler, which feeds communication to the electric power transmission line, is required to establish Power Line Communication(PLC). The electro-magnetic property of magnetic core and design technology for coupler are very important to manufacture an inductive coupler for power transmission line. The magnetic core with superior electro-magnetic property was manufactured by using nano-crystalline alloy and an inductive coupler, which can operate at the maximum 2,000 A current, was designed and manufactured by establishment of current saturation, signal out winding, and electro-magnetic simulation in this study. Communication speed of 14 Mbps in 600 m communication distance of the real electric power transmission line was obtained by using the inductive coupler and application possibility of the inductive coupler for the electric power transmission line was certified.

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Soft Magnetic Properties of Ring-Shaped Fe-Co-B-Si-Nb Bulk Metallic Glasses

  • Ishikawa, Takayuki;Tsubota, Takahiro;Bitoh, Teruo
    • Journal of Magnetics
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    • 제16권4호
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    • pp.431-434
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    • 2011
  • The reduction of the Nb content in the $(Fe_{0.75}B_{0.20}Si_{0.05})_{96}Nb_4$ bulk metallic glass (BMG) has been studied. The glass-forming ability (GFA) is reduced by decreasing the Nb content, but it can be enhanced by replacing partially Fe by Co. Furthermore, the saturation magnetization of the $(Fe_{0.8}Co_{0.2})_{76}B_{18}Si_3Nb_3$ BMG is 1.35 T, being with 13% larger than that of the base alloy $(Fe_{0.75}B_{0.20}Si_{0.05})_{96}Nb_4$. $(Fe_{0.8}Co_{0.2})_{76}B_{18}Si_3Nb_3$ BMG exhibits slightly larger $B_{800}$ (the magnetic flux density at 800 A/m) and smaller core losses (20%-30%) compared with the commercial Fe-6.5 mass% Si steel.

궤도차량 변속기 출력 하우징의 구조건전성 평가에 대한 연구 (A Study on the Structural Integrity Assessment of the Output Housing in Transmissions of a Tracked Vehicle)

  • 정재웅;이희원;문태상;권준식
    • 한국군사과학기술학회지
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    • 제18권1호
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    • pp.8-14
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    • 2015
  • Transmission of a tracked vehicle designed for multiple functions such as steering, gear-shifting, and braking is a core component of heavy vehicle to which the power is transferred based on combined technology of various gears, bearing, and fluid machineries. Robustness and durability of transmission, however, have been issued due to a large number of driving units and sub-components inside its body. Particularly, transmission housing is important structure which supports the transmission, and is made of aluminum alloy. Thus, structural robustness against such mechanical loading or vibration must be attained. Structural reliability evaluation through FEM analysis can save time and cost of the actual tests. In this study, structural evaluation is conducted on output housing of transmission, which is core component of tracked vehicle, using the simulation program. In addition, transmission dynamo test is performed to evaluate structural robustness of the output housing against the vibration which can be produced during the transmission operation.

Effect of Ca and Al Additions on the Magnetic Properties of Nanocrytalline Fe-Si-B-Nb-Cu Alloy Powder Cores

  • Moon, Sun Gyu;Kim, Ji Seung;Sohn, Keun Yong;Park, Won-Wook
    • Journal of Magnetics
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    • 제21권2호
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    • pp.192-196
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    • 2016
  • The Fe-Si-B-Nb-Cu alloys containing Ca and Al were rapidly solidified to thin ribbons by melt-spinning. The ribbons were ball-milled to make powders, and then mixed with 1 wt.% water glass and 1.5 wt.% lubricant. The mixed powders were burn-off, and then compacted to form toroidal-shaped cores, which were heat treated to crystallize the nano-grain structure and to remove residual stress of material. The characteristics of the powder cores were analyzed using a differential scanning calorimetry (DSC) and a B-H meter. The microstructures were observed using transmission electron microscope (TEM). The optimized soft magnetic properties (${\mu}_i$ and $P_{cv}$) of the powder cores were obtained from the Ca and Al containing alloys after annealing at $530^{\circ}C$ for 1 h. The core loss of Fe-Si-B-Nb-Cu-based powder cores was reduced by the addition of Ca element, and the initial permeability increased due to the addition of Al element.

A Study on Fabrication of Magnetic Thin Film Inductors for DC-DC Converter

  • Lee, Young-Ae;Kim, Sang-Gi;Do, Seung-Woo;Lee, Yong-Hyun
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2009년도 제38회 동계학술대회 초록집
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    • pp.225-225
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    • 2010
  • In this study, the optimum structure of a magnetic thin film inductor was designed for application of DC-DC converters. The $Ni_{81}Fe_{19}$ (at%) alloy was selected as a high-frequency($\geq$ MHz) magnetic thin film core material and deposited on various substrates (bare Si, $SiO_2$ coated Si) using a high vacuum RF magnetron sputtering system. As-deposited NiFe thin films show similar magnetic properties compared to bulk NiFe alloys, indicating that they have a good film quality. The optimum design of solenoid-type magnetic thin film inductors was performed utilizing a Maxwell computer simulator (Ansoft HFSS V7.0 for PC) and parameters obtained from the magnetic properties of magnetic core materials selected. The high-frequency characteristics of the inductance(L) and quality factor(Q) obtained for the designed inductors through simulation agreed well with those obtained by theoretical calculations, confirming that the simulated result is realistic. The optimum structure of high-performance ($Q{\geq}60$, $L\;=\;1{\mu}H$, efficiency${\geq}90%$), high-frequency (${\geq}5MHz$), and solenoid-type magnetic thin film inductors was designed successfully.

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가스 분무법으로 제조된 NixFe100-x(x=40~50) 퍼멀로이 분말 및 압분 코아의 자기적 특성 (Magnetic Properties of NixFe100-x(x=40~50) Permalloy Powders and Dust Cores Prepared by Gas-Atomization)

  • 노태환;김구현;최광보;김광윤
    • 한국자기학회지
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    • 제12권6호
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    • pp.218-223
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    • 2002
  • 가슨 분무법으로 제조한 High-Flux형 $Ni_{x}Fe_{100-x}$(x=40~50, wt.%) 퍼멀로이 분말 및 압분 코아의 자기적 특성을 조사하였다. 포화자화는 45%Ni조성에서 최대 값을 보이며 이보다 보 함량이 낮아지면 인바 효과의 작용에 의해 급격하게 감소하였다. 압분 코아의 투자율은 Ni 농도가 낮아지면 현저히 증가하는 바 이는 자기변형의 감소에 기인하는 것으로 사료되었으며, 자심손실은 Ni=45%에서 가장 낮은 값을 나타내었다. Ni농도가 50%에서 45%로 낮아짐에 따라 자심손실이 감소하는 주원인은 전기 비저항의 증대에 따른 와전류 손실의 감소에 있는 것으로 생각되었다. Ni=45% 분말 합금으로 만든 압분 코아는 Ni=50%의 경우보다 더 우수한 투자율의 주파수 의존성, 큰 Q 값, 그리고 더 나은 직류 바이어스 특성을 나타내어 상용 High-Flux 코아(50%Ni-50%Fe)에 비해 더 좋은 압분 자심 재료가 될 수 있음을 확인하였다.

치과 보철물에 사용되는 지르코니아 코어의 전단결합강도에 관한 연구 (Study about shear bond strength of zirconia core used in dental prosthesis)

  • 심지영;김재홍;김웅철;김혜영;김지환
    • 대한치과기공학회지
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    • 제33권4호
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    • pp.299-306
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    • 2011
  • Purpose: This study aimed to investigate the shear bond strength by manufacturing the veneering porcelain on the IPS e.max $ZirCAD^{(R)}$ zirconia core, using the layering technique and heat-pressing technique, and to evaluate the clinical stability by comparing to the conventional metal ceramic system. Methods: The Schmitz-Schulmeyer test method was used to evaluate the core-veneer shear bond strength of zirconia core ceramic(IPS e.max $ZirCAD^{(R)}$) and their manufacture recommended two veneering ceramic systems(IPS e.max $ceram^{(R)}$, IPS e. max $ZirPress^{(R)}$). A metal ceramic system(Bellabond $plus^{(R)}$, VITA $VM13^{(R)}$) was used as a control group for the two all ceramic system test groups. The maximum loading and shear bond strength was measured. The average shear strength(MPa) was analyzed with the one-way ANOVA and the Tukey's test(${\alpha}$=.05). The fracture specimens were examined using Microscope to determine the failure pattern. Results: The mean shear bond strengths(SD) in MPa were MBSB control 43.62(2.13); ZBSB 18.65(1.76); ZPSB 18.89(1.54). The shear strengths of the zirconia cores were not significantly different(P>.05). Microscope examination showed that zirconia specimens presented mixed failure, and base metal alloy specimens showed adhesive failure. Conclusion: There was no siginificant different between the layering technique and the heat pressing technique in the veneering methods on the zirconia cores. None of the zirconia core and veneering ceramics could attain the high bond strength values of the metal ceramic combination.

ANALYSIS OF THE OPTIMIZED H TYPE GRID SPRING BY A CHARACTERIZATION TEST AND THE FINITE ELEMENT METHOD UNDER THE IN-GRID BOUNDARY CONDITION

  • Yoon Kyung-Ho;Lee Kang-Hee;Kang Heung-Seok;Song Kee-Nam
    • Nuclear Engineering and Technology
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    • 제38권4호
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    • pp.375-382
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    • 2006
  • Characterization tests (load vs. displacement curve) are conducted for the springs of Zirconium alloy spacer grids for an advanced LWR fuel assembly. Twofold testing is employed: strap-based and assembly-based tests. The assembly-based test satisfies the in situ boundary conditions of the spring within the grid assembly. The aim of the characterization test via the aforementioned two methods is to establish an appropriate assembly-based test method that fulfills the actual boundary conditions. A characterization test under the spacer grid assembly boundary condition is also conducted to investigate the actual behavior of the spring in the core. The stiffness of the characteristic curve is smaller than that of the strap-wised boundary condition. This phenomenon may cause the strap slit condition. A spacer grid consists of horizontal and vertical straps. The strap slit positions are differentiated from each other. They affords examination of the variation of the external load distribution in the grid spring. Localized legions of high stress and their values are analyzed, as they may be affected by the spring shape. Through a comparison of the results of the test and FE analysis, it is concluded that the present assembly-based analysis model and procedure are reasonably well conducted and can be used for spring characterization in the core. Guidelines for improving the mechanical integrity of the spring are also discussed.