• Title/Summary/Keyword: Cooling structure

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Design Optimization of an Extruded-type Cooling Structure for Reducing the Weight of LED Streetlights (LED 가로등용 압출형 방열 구조물 경량화를 위한 최적 설계)

  • Park, Seung-Jae;Lee, Tae-Hee;Lee, Kwan-Soo
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.28 no.10
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    • pp.394-401
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    • 2016
  • The configuration of an extruded-type cooling structure was optimized for the light-emitting diode (LED) streetlights that have recently replaced convectional metal halide streetlights for energy saving. Natural convection and radiative heat transfer over the cooling structure were simulated using a numerical model with experimental verification. An improved cooling structure type was suggested to overcome the previous performance degeneration, as confirmed by analyzing the thermal flow around the existing cooling structure. A parameter study of the cooling structure geometries was also conducted and, based on the numerical results, the configuration was optimized to reduce the weight of the cooling structure. Consequently, the mass of the cooling structure was reduced by 60%, while the thermal performance was improved by 10%.

A Study on the Enhancement of the Cooling Structure for In-wheel Motor (인휠 모터의 냉각 구조 개선에 관한 연구)

  • Kim, Dae Geon;Kim, Sung Chul
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.1
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    • pp.36-42
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    • 2013
  • Recently, the automobile of the future will be able to substitute an electric vehicle for an internal combustion engine, so the following research is actively in the process of advancing. A traction motor is one of the core parts which compose the electric vehicle. Especially, it is difficult to connect cooling water piping to an in-wheel motor because the in-wheel motor is located within the wheel structure. This structure has disadvantage for closed type and air cooling, so the cooling design of motor housing and internal in-wheel motor is important. In this study, thermo-flow analysis of the in-wheel motor for vehicles was performed in consideration of ram air effect. In order to improve cooling efficiency of the motor, we variously changed geometries of housing and internal shape. As a result, we found that the cooling efficiency was most excellent, in case the cooling groove direction was same with air flow direction and arranged densely. Furthermore, we investigated the cooling performance enhancement with respect to variable geometries of internal in-wheel motor.

Water Cooling Pipe Structure for Heat-Dissipation of HEV Inverter System (HEV용 인버터의 방열을 위한 수냉식 배관구조)

  • Kim, Gyoung-Man;Woo, Byung-Guk;Lee, Yong-Hwa;Kang, Chan-Ho;Chun, Tae-Won;Cho, Kwan-Yuhl
    • The Transactions of the Korean Institute of Power Electronics
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    • v.15 no.1
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    • pp.27-34
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    • 2010
  • To dissipate the heat generated from the switching devices in the inverter system of HEV, the water cooling structure is proposed. The bolt type cooling structure has a problem such as water leakage for high pressure of water, therefore the proposed cooling structure applied pipe structure in the heat sink. The heat dissipation characteristics for various structures of water channel and distance between heat source and water channel was analyzed through the simulation. heat dissipation effect for two types of water cooling structures was investigated. Based on the simulation results, two types of water cooling system for 30kW inverter system of HEV were manufactured and the heat dissipation effect was verified.

Damage Simulation of Natural Draught Cooling Towers

  • Noh, S.Y.;Huh, Y.
    • Computational Structural Engineering : An International Journal
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    • v.2 no.1
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    • pp.25-32
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    • 2002
  • Natural draught cooling towers often develop visible crack structures as consequences of progressive damage processes over their life-time. The aim of this paper is a numerical demonstration of the progressive damage process of cooling towers, representatively for the reinforced concrete structures, in order to improve the durability and extend the life-time of structures subjected to such damage processes. For the analyses, the applied material model for reinforced concrete will be briefly introduced. An existing natural draught cooling tower with a pronounced crack structure, in which this crack structure indicates the typical damage pattern of large cooling towers will be numerically simulated. The change of dynamical behavior of the structure with regard to natural frequencies, reflecting the global damage process due to the degrading stiffness of the structure in dependence of the load type and intensity, will be presented and discussed.

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Thermal Analysis Associated with the Application of Pipte Cooling System to a massive Concrete Structure (매스콘크리트 구조물에서 파이프쿨링을 고려한 수화열 해석)

  • 김상철;이두재;김재권;강석화;김진근
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10b
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    • pp.922-927
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    • 1998
  • Pipe cooling has been popularly used in the mass concreting work to reduce temperature of the structure since it is known to be the easiest way to apply and has been the customary usage. But wrong application of the system results in the harmful effect on the structure by crack formation due to thermal shocks and improper cooling schemes. Thus, this study aims at the suppling of effective cooling methods through parametric study. For this, circulating method, velocity of water supply and circulating duration were selected as critical factors affecting the effectiveness of cooling system. As a results of thermal analysis, it was found that too much thermal gradient in the vicinity of the pipe creates localized radial or circumferential cracks. The duration of circulating cooling may be recommended to be as short as several days which may safely reduce the concrete temperature to below a final stable value. It was also found that pipe cooling is more effective to decrease the degree external restraints than internal one.

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Vibration measurement and vulnerability analysis of a power plant cooling system

  • Anil, Ozgur;Akbas, Sami Oguzhan;Kantar, Erkan;Gel, A. Cem
    • Smart Structures and Systems
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    • v.11 no.2
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    • pp.199-215
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    • 2013
  • During the service life of a structure, design complications and unexpected events may induce unforeseen vibrations. These vibrations can be generated by malfunctioning machinery or machines that are modified or placed without considering the original structural design because of a change in the intended use of the structure. Significant vibrations occurred at a natural gas plant cooling structure during its operation due to cavitation effect within the hydraulic system. This study presents findings obtained from the in-situ vibration measurements and following finite-element analyses of the cooling structure. Comments are made on the updated performance level and damage state of the structure using the results of these measurements and corresponding numerical analyses. An attempt was also made to assess the applicability of traditional displacement-based vulnerability estimation methods in the health monitoring of structures under vibrations with a character different from those due to seismic excitations.

Thermal Flow Analysis of Vehicle Engine Cooling System

  • Park, Kyoung-Suk;Won, Jong-Phil;Heo, Hyung-Seok
    • Journal of Mechanical Science and Technology
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    • v.16 no.7
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    • pp.975-985
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    • 2002
  • This paper deals with theoretical model developed for analyzing the heat transfer of automotive cooling systems. The model has a modular structure which links various cooling system submodels. From the model, heat transfer rate of automotive cooling systems can be predicted, providing useful information at the early stages of the design and development. The aim of the study is to develop a simulation program for automotive cooling system analysis and a performance analysis program for analyzing heat exchanger. Heat release rate from combustion gas to coolant through the cylinder wall in engine cylinder was analysed by using an engine cycle simulation program. In this paper, details of each submodel are described together with the overall structure of the vehicle model.

Flow Simulation for Structure Validation of Passenger Car Seat Cooling & Heating Module (승용차 시트 쿨링 & 히팅 모듈의 구조 타당성 검증을 위한 유동 전산모사)

  • Gao, Jia-Chen;Park, Seul-Hyun;Ma, Sang-Dong;Kim, Jae-Yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.2
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    • pp.108-113
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    • 2019
  • Due to the special structure of the car seat, the heating and cooling module must be installed in a limited area resulting in difficulty in regards to achieving optimal cooling and heating efficiency. In order to solve these problems, this paper establishes a new structure for heating and cooling modules, verifies the structural feasibility of the thermoelectric module for cooling and heating the seat through fluid simulations, and verifies the proper design of the mechanical components of the thermoelectric module.

Thermal and Flow Modeling and Fin Structure Optimization of an Electrical Device with a Staggered Fin (엇갈림 휜을 갖는 전자기기의 열유동 모델링 및 휜 형상 최적 설계)

  • Kim, Chiwon;Lee, Kwan-Soo;Yeo, Moon Su
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.29 no.12
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    • pp.645-653
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    • 2017
  • Thermal and flow modeling and fin structure optimization were performed to reduce the weight of an electrical device with a staggered fin. First, a numerical model for thermal and flow characteristics was suggested, and then, the model was verified experimentally. Using the verified model, improvement in cooling performance of the cooling system through the staggered fins was predicted. As a result, 87.5% of total heat generated was dissipated through the cooling fins, and a thermal island was observed in the rotor because of low velocity of the internal air flow through the air gap. In addition, it was confirmed that the staggered fin improves the cooling performance but it also increases the total pressure drop within the cooling system, by maximizing the leading edge effect. Based on this analysis result, the effect of each design parameter on the thermal and flow characteristics was analyzed to select the main optimal design parameters, and multi-objective optimization was performed by considering the cooling performance and the fin weight. In conclusion, the optimized fin structure improved the cooling performance by 7% and reduced the fin weight by 28% without any compromise of the pressure drop.

Effect of Carbon Equivalent and Cooling Rate on Microstructure in A516 Steels for Pressure Vessel (압력용기용 A516 강의 미세조직에 미치는 탄소 당량과 냉각 속도의 영향)

  • Lee, Hyun Wook;Kang, Ui Gu;Kim, Min Soo;Shin, Sang Yong
    • Korean Journal of Materials Research
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    • v.29 no.8
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    • pp.511-518
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    • 2019
  • In this study, the effect of carbon equivalent and cooling rate on microstructure and hardness of A516 steels for pressure vessel is investigated. Six kinds of specimens are fabricated by varying carbon equivalent and cooling rate, and their microstructures and hardness levels are analyzed. Specimens with low carbon equivalent consist of ferrite and pearlite. As the cooling rate increases, the size of pearlite decreases slightly. The specimens with high carbon equivalent and rapid cooling rates of 10 and $20^{\circ}C/s$ consist of not only ferrite and pearlite but also bainite structure, such as granular bainite, acicular ferrite, and bainite ferrite. As the cooling rate increases, the volume fractions of bainite structure increase and the effective grain size decreases. The effective grain sizes of granular bainite, acicular ferrite, and bainitic ferrite are ~20, ~5, and ${\sim}10{{\mu}m$, respectively. In the specimens with bainite structure, the volume fractions of acicular ferrite and bainitic ferrite, with small effective grains, increase as cooling rate increases, and so the hardness increases significantly.