• Title/Summary/Keyword: Conveyor system

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A Study on the Implementation of Fieldbus-Based Manufacturing Automation Systems (필드버스를 이용한 생산자동화 시스템 구축 기술 연구)

  • Hong, Seung-Ho;Park, Tae-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.3 s.96
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    • pp.91-102
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    • 1999
  • Fieldbus provides real-time data communication among field devices in the manufacturing automation and process control systems. In this study, an experimental model of fieldbus-based manufacturing automation system is developed. Experimental model consists of two robots, two conveyor belts, NC machine, PLC, sensors and operator station. These machines are interconnected into the Profibus network, and exchange their data through the services provided by FMS(Fieldbus Message Specification), which is the application layer protocol of Profibus. The experimental model is used to measure the network-induced delay of variable and file data transmitted through FMS services. Network-induced delays are collected and analyzed on each sublayer of Profibus protocol stack. The results obtained from the experiment of this study can be effectively utilized when fieldbus is implemented on the practical manufacturing automation systems.

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Activity-oriented Modeling of Mass Production System (대량생산 체제의 Simulation을 위한 Activity 중심 Modeling)

  • Choe, Byeong-Gyu;Park, Seong-Ju;Sin, Ha-Yong
    • Journal of Korean Institute of Industrial Engineers
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    • v.12 no.1
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    • pp.119-131
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    • 1986
  • Described in this paper is a modelling methodology for mass production system simulation. The mass production system under consideration consists of various types of flow lines, special purpose production facilities, conveyor lines, palletized carts, and storage facilities. This type of production system is typical in home appliance industry, automobile industry, footwear industry, etc. where a variety of product mix are mass-produced. The modelling methodology is based on the "discrete-event formalism", and an "activity-oriented world view" is adopted to formalize the system description. A distinctive feature of the modelling methodology is that only the static structure (ie, system components) is included in the fixed model. The dynamic structure of the system is specified through a "data-driven" mechanism, which is an extension of the "experimental frame" concept. Each type of system components (ie, flow line, conveyors, carts, etc.) is formally modeled by using Activity Cycle Diagrams. The issue of "model structuring" is also addressed. The modeling methodology has been successfully applied in a real simulation study of a mass production system.

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Estimation and Analysis of Transport Direction according to Traveling Wave in Ultrasonic Transport System (초음파 이송시스템의 진행파에 따른 이송 방향 예측 및 해석)

  • Jeong, Sang-Hwa;Kim, Gwang-Ho;Shin, Sang-Moon
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.2
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    • pp.30-37
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    • 2008
  • An object transport system is driven by a conveyor belt system or a magnetic levitation system. It is an indispensable device in many fields and especially it is very important in the factory automation. However, the conventional transport system can damage precision optical components by the contact force and destroy the inner structure of semiconductor by the magnetic field. The new transport system for transporting without damage is required. The ultrasonic transport system is a device that transports objects on the elastic body using ultrasonic wave. In this paper, an object transport system using the ultrasonic wave is developed for transporting precision elements without damage. Traveling waves are generated by the ultrasonic wave generator fixed in both ends of the beam. The traveling wave of the ultrasonic transport system is theoretically analyzed. Transport direction of the object is examined according to phase difference and frequency. The theoretical results are verified by experiments.

A Study on the Transportation Characteristics according to Beam Shape of Optical Lens Transport System using Ultrasonic Wave (초음파를 이용한 광소자 이송시스템의 빔형상에 따른 이송특성에 관한 연구)

  • Jeong, Sang-Hwa;Choi, Suk-Bong;Cha, Kyoung-Rae;Song, Suk;Kim, Gwang-Ho
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.6
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    • pp.8-14
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    • 2006
  • The object transport system is used in many industry field such as the conveyor belt, which transports huge goods in container harbor, the magnetic levitation system, and the indexing system which transports precision components such as semiconductor and optical components. In conventional transport system, the magnetic field may damage semiconductor and the contact force may scratch on the optical lens. So ultrasonic wave transport system has been proposed to replace the previous transport system. In this paper, the good transport condition of optical lens is obtained according to the flexural beam shapes. The working frequency and transport speed are measured and the vibration characteristics of the flexural beams are investigated by Laser Scanning Vibrometer.

A Study on the Fault Tolerant System for the Optimum Performance of Virtual Sensor (가상센서를 활용한 고장 허용 시스템에 관한 연구)

  • Song, Min-Woo;Choi, Won-Seok;Lee, Doo-Wan;Jang, Kyung-Sik
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.14 no.7
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    • pp.1634-1640
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    • 2010
  • In this paper, I studied the "Establishment of Fault Tolerant System" as well as the sensor and cylinder that are general components being used in automation equipments. I design a system that when the sensor breaks down on free flow conveyor, it will be converted to virtual sensor system mode by simulation, also I design IPC(Internal Pressure Cylinder), a basis of various applicable fault tolerant system by analyzing the changing of analog data according to the load of operation. With IPC and the increasing ability of developer, the Fault Tolerant System will be widely applied in the increasment of service time of cylinder, grease pouring time expection, fault recognition of cylinder and etc.

Vision-based Automatic System for Non-contact Measurement of Morphometric Characteristics of Flatfish

  • Jeong, Seong-Jae;Yang, Yong-Su;Lee, Kyounghoon;Kang, Jun-Gu;Lee, Dong-Gil
    • Journal of Electrical Engineering and Technology
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    • v.8 no.5
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    • pp.1194-1201
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    • 2013
  • This paper introduces a vision-based automatic system (VAMS) for non-contact measurement of morphometric characteristics of flatfish, such as total length (TL), body width (BW), height (H), and weight (W). The H and W are simply measured by a laser displacement and a load cell, respectively. The TL and BW are measured by a proposed morphological image processing algorithm. The proposed algorithm cans measurement, when the tail of flatfish is deformed, and when it is randomly oriented. In the experiment, the average and maximum measurement errors were recorded, and standard deviations and coefficients of variation (CVs) for the measurements were calculated. From those results, when flatfish the TL measurements had an average of 266.844 mm, a standard deviation of 0.351 mm, a CV of 0.131%, and a maximum error of 0.87 mm with straightened flatfish ($TL_A$ : 267 mm, $BW_A$ : 141 mm), and when flatfish of different sizes were measured, the errors in the TL and BW measurements were both about 0.2 %. Using a single conveyor, the VAMS can process up to 900 fishes per hour. Moreover, it can measure morphometric characteristics of flatfish with a TL of up to 500 mm.

Non-Contact Pick-up System for Turning Large Flexible Thin Sheets (대형 유연박판 회전이송용 비접촉 파지시스템 설계)

  • Kim, Joon Hyun;Ahn, Sung Wook;Lee, Se Jin
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.5
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    • pp.435-442
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    • 2014
  • This paper describes an improved design model that can be used to configure a non-contact pneumatic device to turn a large sheet at the in-line system. For rotational moving in the conveyor system, the conventional method is to turn the system itself. The improved non-contact pick-up system mainly uses 8 pairs of L-shaped latches and 12 swirl type heads. It is positioned above the upward air flow table. This system performs the non-contact gripping and side-edge contact support in the vertical and rotational directions to hold the self-weight of a large flat sheet. A non-contact air head can exert a sufficient gripping ability at 4N lower than the standard working pressure. The side latches support 60% of the lifting force required. Through structural and flow analysis, the working conditions were simultaneously considered in accordance with the deflection and flatness of the glass.

Drum Type Auto Seeding System for Automatic Speed Control System (속도 자동 제어 기능을 구비한 드럼식 자동 파종 시스템)

  • Kim, Song-Hyun;Kim, Hyun-Soo;Oh, Chang-Jun
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2017.10a
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    • pp.512-513
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    • 2017
  • In this paper, an automatic sowing system which arranges the seeds gathered using inhaling technique, on the upper part of cells in trays, is developed to improve the sowing efficiency. In the system, the seeds in inhaled into the vacuum drum, then the seeds are exhausted and arranged on the rotating tray, resulting in rapid sowing system. Also, the velocity control algorithm for the conveyor belt transporting tray is developed to compensate the velocity error generated while the belt is carrying the tray. The velocity control algorithm controls the pulses applying to the stepper motor rotating the drum.

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Development of a Chain Conveyor Type Row-Spacing System for Plant Factory (식물공장용 체인 컨베이어식 작물 조간 조절장치 개발)

  • Chang Yu Seob;Song Hyun Gap;Kim Dong Eok
    • Journal of Bio-Environment Control
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    • v.14 no.1
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    • pp.7-14
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    • 2005
  • This study was conducted to develop a chain conveyor-type, row-spacing system for a plant factory. The developed system was evaluated for its practical use in growing plants. Results are intended to provide technical suggestions on the row spacing for hydroponically grown vegetables in a plant factory. The designed row-spacing system for a plant factory could be adjusted by four stages with a conveying speed range of $5.3\~15.8cm{\cdot}s^{-1}$ and with a row-space range of 10-25cm. The torque of driving shaft was measured with a torque range of 11.7-33.3 N$\cdot$m according as a trough weight changes with a range of $17\~935$ N. A measured value was $5.9\~9.8\;N{\cdot}m$ lower than a theoretical value. Travel reduction rate was shown up $1.6\~1.9\%$. The conveying time of trough was shown up 2.24 seconds in case that the designed value was 2.26 seconds. The system was evaluated to be functioning effectively according to the initial design factors in the test.

Development of automatic inspection system of defects on inner surface of pneumatic cylinder-tubes by electronic endoscope (전자내시경을 활용한 공압실린더 튜브 내면의 결함 자동검사시스템 개발)

  • Lho, Tae-Jung;Koo, Bon-Joo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.6
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    • pp.3376-3382
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    • 2014
  • The system developed inspects automatically defects existing on an inner surface of anodically treated aluminum cylinder-tubes. This system consists of automatic inspection software, and electronic endoscope and a conveyor moving device. By applying the optimal brightness conditions to searching for various defects on the inner surface of cylinder tube, the recognition rate of major defects, such as scratch, oxide and weld line reached 99%. If the present visual inspection process is replaced with the automatic defects inspection system, the physical fatigue of the operator could be reduced and the productivity could be increased. The automatic inspection system developed could also improve the quality of the products.