• Design & Manufacturing
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• 제10권2호
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• pp.44-49
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• 2016

The roll forming produces mass products using the continuous production process. Also we need the process that continuous long material or goods cutting into a desired length. Our study uses 3-D driving cutter and roll forming material as SPCC to investigate this. When we cut the material using the process of roll forming, the shear resistance is raised at the cutting punch's edge. The result is remained the trouble about burr and progressive deformation on the material. This study shows the method minimizing the above trouble. The material of punch was considering heat generated on the continuous production process. So we used the type of STD 61 for the material of punch and had the vacuum heat treatment for the surface hardness of HRC 53. The structure of the mold is designed with forming a double cam die at the upper punch and the both sides of central core. We conducted the experiment three times. In the result when had to make V-groove within the angle between 105 and 110 on the punch front end, we could get the minimum shear resistance on the punch front end. Also with the same condition we minimizes the material jams in the continuous production process.

• 대한기계학회논문집A
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• 제29권1호
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• pp.53-58
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• 2005

We present a high-throughput continuous cell separation chip using hydrodynamic dielectrophoresis (DEP) process. The continuous cell separation chip uses three planar electrodes in a separation channel, where the positive DEP cells are moved away from the central streamline while the negative DEP cells remain in the central streamline. In the experimental study, we use the mixture of viable (live) and nonviable (dead) yeast cells in order to obtain the continuous cell separation conditions. For the conditions of the electric fields frequency of 5MHz and the medium conductivity of $5{\mu}S/cm$, the fabricated chip performs a continuous separation of the yeast cell mixture at the varying flow-rate in the range of $0.1{\sim}{\mu{\ell}/min$.; thereby, resulting in the purity ranges of $95.9{\sim}97.3\%\;and\;64.5{\sim}74.3\%$ respectively for the viable and nonviable yeast cells. present chip demonstrates the constant cell separation performance for varying mixture flow-rates.

• KSBB Journal
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• 제6권3호
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• pp.249-254
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• 1991

Permeabilization of Zymomonas mobilis with CTAB(Cetyltrimethylammoniumbromide) was investigated in order to obtain stable process for sorbitol production in the immobilized system. The optimum conditions for sorbitol formation were obtained in the case of using cells treated with 0.2% CTAB at$ 4^{\circ}C$ for 10 min. Permeabilized cells were treated with glutaraldehyde to cross-link the internal enzyme for the improvement of the enzyme stability. In this way, no significant loss of enzyme activity was apparent during 30-day operation in a continuous process. The productivity of the continuous process at dilution rate 0.2h-1 was 6.51g/1/h for sorbitol. The CTAB permeabilized cells could be used to produce sorbitol in the long term continuous process.

• Communications for Statistical Applications and Methods
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• 제23권5호
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• pp.423-432
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• 2016

In this paper, we stochastically analyze the continuous time surplus process in a risk model which involves a continuous type investment. It is assumed that the investment of the surplus to other business is continuously made at a constant rate, while the surplus process stays over a given sufficient level. We obtain the stationary distribution of the surplus level and/or its moment generating function by forming martingales from the surplus process and applying the optional sampling theorem to the martingales and/or by establishing and solving an integro-differential equation for the distribution function of the surplus level.

• 한국기계가공학회지
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• 제16권4호
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• pp.104-112
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• 2017

In the sand casting process, the flow of liquid metal affects the quality of casting products and their die life. To determine the optimal bush part design process, this study performed various analyses using commercial finite element analysis S/W. The simulation focused on the molten metal behaviors during the mold filling and solidification stages of sand casting. This study aims to develop methods to reduce the cost and increase the tool life of the continuous hot zinc plating roll.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2000년도 춘계학술대회논문집
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• pp.30-34
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• 2000

In this paper we analyzed bulging condition which affect the quality of continuous casting steel by using the numerical analytic method. First solidification analyses are performed for each cooling zones. Solidification analysis are carried out by one-dimensuional finite difference method. The bulging deformation of cast slab has been calculated with a two-dimensional elasto-plastic and creep finite element model. The adequacy of the model has been checked against the experimental results. From this study the effects of the process variables such as casting speed cooling condition roll pitch are examined. The results from these analyses would be able to apply to the design of continuous casting process.

• 한국정밀공학회지
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• 제17권11호
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• pp.122-128
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• 2000

In this paper, a bulging condition which affect the quality of continuous casting steel was analyzed by using the numerical analytic method. First, solidification analyses were performed for each cooling zone by one-dimensional finite difference method. The bulging deformation of cast slab has been calculated with a two-dimensional elasto-plastic and creep finite element model. The adequacy of the model has been checked against the experimental results. From this study the effects of the process variables such as casting speed, cooling condition and roll pitch were examined. The results from these analyses would be able to apply to the design of continuous casting process.

• 산업경영시스템학회지
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• 제39권1호
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• pp.123-129
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• 2016

In the manufacturing industry fields, thousands of quality characteristics are measured in a day because the systems of process have been automated through the development of computer and improvement of techniques. Also, the process has been monitored in database in real time. Particularly, the data in the design step of the process have contributed to the product that customers have required through getting useful information from the data and reflecting them to the design of product. In this study, first, characteristics and variables affecting to them in the data of the design step of the process were analyzed by decision tree to find out the relation between explanatory and target variables. Second, the tolerance of continuous variables influencing on the target variable primarily was shown by the application of algorithm of decision tree, C4.5. Finally, the target variable, loss, was calculated by a loss function of Taguchi and analyzed. In this paper, the general method that the value of continuous explanatory variables has been used intactly not to be transformed to the discrete value and new method that the value of continuous explanatory variables was divided into 3 categories were compared. As a result, first, the tolerance obtained from the new method was more effective in decreasing the target variable, loss, than general method. In addition, the tolerance levels for the continuous explanatory variables to be chosen of the major variables were calculated. In further research, a systematic method using decision tree of data mining needs to be developed in order to categorize continuous variables under various scenarios of loss function.

• 한국지반환경공학회 논문집
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• 제15권4호
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• pp.37-41
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• 2014

펄스동전기법은 점토성-사질토에서 탈수화 공정을 효율적으로 진행하기 위해 제안되었다. 제안된 동전기법은 점토성-사질토에서 토양 안정성의 증진을 위해 전류 흐름에 따르는 유체의 이동에 의한 탈수화 공정을 진행하는 것이다. 제안된 동전기법의 성능을 확인하기 위해 제작된 샘플은 총 7일간에 점진적으로 압력을 증가시켜 30 psi($2.11kgf/cm^2$)의 최종압력으로 압축과정을 거쳐 완성되었다. 기존의 연속적인 처리와 펄스방식으로 처리하는 공정을 비교하여 각각의 특성을 관찰하였다. 각각의 테스트는 48시간 동안 3 V/cm의 전압 경사 조건으로 연속적인 처리공정과 48시간 동안 총 8시간씩 3회에 걸쳐 전기를 차단하는 펄스방식으로 진행하였다. 그 결과, 펄스방식의 효율이 연속처리방식의 효율과 비슷한 것으로 나타났고 펄스방식이 연속처리방식보다 전력소비가 약 50 % 감소로 그 경제성을 입증하였다.

• 한국생산제조학회지
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• 제24권2호
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• pp.198-202
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• 2015

We present a series of simple but novel nanopatterning methodologies inspired by traditional mechanical machining processes involving rolling, pullout, and forging. First, we introduce roll-to-roll nanopatterning, which adapts conventional rolling for continuous nanopatterning. Then, nano-inscribing and nano-channel lithography are demonstrated, whereby seamless nanogratings can be continuously pulled out, as in a pullout process. Finally, we discuss vibrational indentation micro- and nanopatterning. Similarly to the forging/indentation process, this technique employs high-frequency vertical vibration to indent periodic micro/nanogratings onto a horizontally fed substrate. We discuss the basic principles of each process, along with its advantages, disadvantages, and potential applications. Adopting mature and reliable traditional technologies for small-scale machining may allow continuous nanopatterning techniques to cope with scalable and low-cost nanomanufacturing in a more productive and trustworthy way.