Browse > Article
http://dx.doi.org/10.14775/ksmpe.2017.16.4.104

Sand Casting Process Design for the Bush Parts of the Continuous Hot Zinc Plating Roll Applied to Wear-Resistant Alloy Cast Steel  

Park, Dong-Hwan (Gyeongbuk Hybrid Technology Institute)
Yun, Jae-Jung (Gyeongbuk Hybrid Technology Institute)
Hong, Jin-Tae (Bugang Special Co., Ltd)
Kwon, Hyuk-Hong (Depart. of Computer Aided Mechanical Engineering, Daejin Univ.)
Publication Information
Journal of the Korean Society of Manufacturing Process Engineers / v.16, no.4, 2017 , pp. 104-112 More about this Journal
Abstract
In the sand casting process, the flow of liquid metal affects the quality of casting products and their die life. To determine the optimal bush part design process, this study performed various analyses using commercial finite element analysis S/W. The simulation focused on the molten metal behaviors during the mold filling and solidification stages of sand casting. This study aims to develop methods to reduce the cost and increase the tool life of the continuous hot zinc plating roll.
Keywords
Sand Casting; Bush Parts; Stellite; Wear-Resistant Alloy; Continuous Hot Zinc Plating Roll;
Citations & Related Records
Times Cited By KSCI : 9  (Citation Analysis)
연도 인용수 순위
1 Ann, S. J., Kang, M. R., Seo, D. S., Kim, Y. H., Lee, K. H., Kim, H. S., "A Study on the High Temperature Strength of Ferritic Stainless Cast Steels," Journal of Korea Foundry Society, Vol. 18, No. 6, pp. 563-569, 1998.
2 Lee, K. D., Ha, T. K., Jung, J. Y., "Characterization of High Temperature Mechanical Properties of Cast Stainless Steels for Exhaust Manifold," Transactions of Materials Processing, Vol. 18, No. 3, pp. 217-222, 2009.   DOI
3 Kim, S. W., Park, J. S., Khalil, K. A., "Effects of C, Si and RE on Microstructures of DCI using Permanent Mold Casting," Journal of Korea Foundry Society, Vol. 26, No. 4, pp. 174-179, 2006.
4 Kim, S. T., Park, Y. S., "Effects of Copper and Sulfur Additions on Machinability Behavior of High Performance Austenitic Stainless Steel," Metals and Materials International, Vol. 15, No. 2, pp. 221-230, 2009.   DOI
5 Kayali, Y., Buyuksagis, A., Yalcin, Y., "Corrosion and Wear Behavior of Boronized AISI316L Stainless Steel," Metals and Materials International, Vol. 19, No. 5, pp. 1053-1061, 2013.   DOI
6 Kim, Y. S., Kwon, W. T., Seo, M. S., Kang, S. H., "Tool Performance of New Wear-Resistant Cermets," International Journal of Precision Engineering and Manufacturing, Vol. 13, No. 6, pp. 941-946, 2012.   DOI
7 Yoon, H. S., Oh, Y. K., "Numerical Study on Thermal Deformation of AC4C and AC7A Casting Material," Journal of The Korean Society of Manufacturing Technology Engineers, Vol. 20, No. 5, pp. 541-546, 2011.
8 Kim, Y. C., Cho, S. W., Cho, J. I., Jeong, C. Y., Kang, C. S., "Optimization of the Thin-walled Aluminum Die Casting Die Design by Solidification Simulation," Journal of Korea Foundry Society, Vol. 28, No. 4, pp. 190-194, 2008.
9 Han, J. J., Kwon, H. W., "Effects of Alloying Element and Grain Refinement on the Tensile Properties of Mg-Alloy Casted with Sand Mold," Journal of Korea Foundry Society, Vol. 31, No. 4, pp. 212-217, 2011.   DOI
10 Choi, S. R., Kim, C. K., Park, K., Oh, C. H., "Development of Precision Casting Technology for Lnlet Gear Box using Selective Laser Sintering," Journal of the Korean Society of Machine Tool Engineers, Vol. 9, No. 1, pp. 30-37, 2000.
11 Han, K. T., "Research on the Mold Design of Motor Housing using Die Casting Process," Journal of the Korean Society of Manufacturing Process Engineers, Vol. 14, No. 5, pp. 36-41, 2015.   DOI
12 Kim, J. D., Yoon, M. C., "Decision-Making of Casting Process using Expert System," Journal of the Korean Society of Manufacturing Process Engineers, Vol. 13, No. 6, pp. 54-60, 2014.   DOI
13 Nawi, I., Siswanto, W. A., Ismail, A. E., "A Study of Auto Pour in Sand Casting Process," Applied Mechanics and Materials, Vol. 660, pp. 74-78, 2014.   DOI
14 Kim, E. S., "Die Casting Process Design for Gear Housing of Automobile Transmission by using MAGMA Soft," Transactions of Materials Processing, Vol. 14, No. 2, pp. 112-120, 2005.   DOI
15 Kim, M. G., Kim, Y. J., "Investigation of Interface Reaction between TiAl Alloys and Mold Materials," Metals and Materials International, Vol. 8, No. 3, pp. 289-293, 2002.   DOI
16 Kang, D. M., Park, K. D., Park, J. H., "High Temperature Creep Strength of Mg-Nd-Zr-Zn Alloy in Sand Castings," Journal of the Korean Society of Manufacturing Process Engineers, Vol. 10, No. 6, pp. 83-88, 2011.