• Title/Summary/Keyword: Contact Ellipse

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Critical Shoulder Height of Raceway in Ball Bearing Considering Elastohydrodynamic Lubrication

  • Kim, Kyeongsoo;Kim, Taewan
    • Tribology and Lubricants
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    • v.38 no.6
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    • pp.281-286
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    • 2022
  • In this study, the effects of Elasto-hydrodynamic lubrication pressure on the critical shoulder height of raceway in an angular contact ball bearing were investigated. Both 3D contact analyses using an influence function and the EHL analysis were conducted for the contact geometry between the ball and raceways. The pressure distributions by 3D contact analysis and EHL analysis for an example bearing were compared. The effect of ellipse truncation on the minimum film thickness also investigated from EHL analysis. The critical shoulder height in the dry contact and the EHL state were compared for various applied loads. It is shown that when the ellipse truncation occurs, the pressure spike for the EHL conjunction is higher than that for the dry contact, and its location moves more inward of the contact center. The steep pressure gradients would increase the flow rate, so in order to maintain flow continuity a significant reduction in film thickness and an abrupt rise in pressure occurs in the edge of shoulder. Significant reduction of the minimum film thickness occurs near the edge of shoulder. The critical shoulder heights in the EHL state are calculated as higher values compared with in the dry contact. This results shows that the determination of critical shoulder height by the EHL analysis is more proper.

Effects of Cu Wire's Shape on the Plating Property of Sn-Pb Solder for Photovoltaic Ribbons

  • Cho, Tae-Sik;Chae, Mun-Seok;Cho, Chul-Sik
    • Transactions on Electrical and Electronic Materials
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    • v.15 no.4
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    • pp.217-220
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    • 2014
  • We studied the plating properties of Sn-Pb solder according to the shape of the Cu wire's cross-section for photovoltaic ribbon. The thickness of the Sn-Pb layer largely decreased to 29% on a curved Cu surface, compared to a flat Cu surface. This phenomenon is caused by the geometrical decrease in the contact angle of the liquid Sn-Pb solder and an increase in the surface energy of the solid/vapor on the curved Cu surface. We suggest a new ribbon's design where the Cu wire's cross-section is a semi-ellipse. These semi-ellipse ribbons can decrease the use of Sn-Pb solder to 64% and increase the photovoltaic efficiency, by reducing the contact area between the ribbon and cell, to 84%. We also see an improvement of reflectivity in the curved surface.

An Elastohydrodynamic Lubrication of Elliptical Contacts Part I: Direction of Lubricant Entrainment Coincident with the Major Axis of the Hertzian Contact Ellipse (타원접촉의 탄성유체윤활 제1보-윤활유의 유입방향이 Hertz 접촉타원의 장축방향인 경우)

  • 박태조;현준수
    • Tribology and Lubricants
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    • v.14 no.4
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    • pp.58-63
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    • 1998
  • This paper presents a study of the elastohydrodynamic lubrication of elliptical contacts where lubricant entrainment coincides with the major axis of the Hertzian contact ellipse. A finite difference method and the Newton-Raphson method are applied to analyze the problem. Film contours and pressure distributions are compared with the results for lubricant entrainment coincides with the minor axis. Variations of the minimum and central film thicknesses with the radius ratio are also examined. The results showed that the present numerical scheme can be used generally in the analysis of the EHL of elliptical contacts where the lubricant entraining vector did not coincide with either of the principal axis of the conjunction.

Design of Elliptical Gears for Wire Cutting (타원형 기어의 와이어커팅을 위한 설계)

  • Lee, Sung-Chul
    • Tribology and Lubricants
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    • v.23 no.4
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    • pp.149-155
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    • 2007
  • The CAD model of a elliptical gear for wire cutting has been developed. The rolling contact of pitch ellipses whose rotation axes coincide with their focus has been analyzed, and the perimeter of the pitch ellipse has been divided into equal-length segments by the number of teeth. A master tooth profile, which is a composite curve of circular arcs that represents involute, has been introduced. The elliptical gear has been designed by imposing the master tooth on the divided points of the pitch ellipse, and a full fillet has been achieved between neighbour teeth. Thus, the whole profile of an elliptical gear is a composite curve of arcs only, and consequently NC codes for wire cutting can be easily generated. Furthermore, a computer simulation program is developed to verify the mesh of the elliptical gear.

Optimal Shape Design of Legs and Stretcher Parts of Chair (의자 다리와 스트레쳐를 중심으로 한 형상 최적화 설계)

  • Lee, Young-Min;Jeong, Hoon
    • Proceeding of EDISON Challenge
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    • 2016.03a
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    • pp.256-261
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    • 2016
  • In this paper, Shape optimal design for a chair with 4 legs and 2 stretchers consisting of stainless steel was conducted. The shape was transformed by identifying stress and deformation for the part of leg and stretcher. In addition, load condition and mesh was designed using Hypermesh. The stress analysis was carried out using CSD_Elast that is one of EDISON program. In seat test, Maximum equivalent stress was showed at the contact part between seat and legs. As a result, a leg cross-section with rectangular and arch was designed. And optimal height of stretcher was found to reduce a deformation. Also, maximum deformation was reduced by designing a stretcher with ellipse cross-section. So, Optimal chair having 4 legs with rectangular cross section and 2 stretchers with ellipse cross section was shown to satisfy the safety ratio.

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Optimum Shape Synthesis of Cam And Follower in Cam-Valve System to Minimize Contact Force (캠-밸브 기구에서 접촉력 최소화를 위한 캠과 종동자 형상 최적 합성)

  • 김성훈;전혁수;박윤식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.3
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    • pp.534-546
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    • 1990
  • In this work, an optimum shape synthesis for rolling contact components was done to minimize contact forces considering dynamic characteristics of the system. Even this method was applied to an OHC type cam follower system, it can be expanded to general rolling contact shape design problems which are strictly forced to follow predetermined motion. First, the follower optimum angular motion was derived to minimize the valve peak acceleration while satisfying all the constraints of valve motion. Then the cam and follower contact shape were synthesized to give the proposed follower motion. Theoretically, two components shape to generate a predetermined motion can not be uniquely determined. So the cam shape was syntehsized with parametric synthesis method to minimize the peak contact force between cam and follower when the follower shape is assumed as a circle or an ellipse.

Design and Simulation of Meshing of New Type of Worm-Gear Drive with Localized Contacts

  • Seol, In-Hwan;Chung, Soon-Bae
    • Journal of Mechanical Science and Technology
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    • v.14 no.4
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    • pp.408-417
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    • 2000
  • The design and simulation of meshing of a single enveloping worm-gear drive with modified surfaces is presented. Generally worm-gear is generated by the hob which is identical to the worm. This process guarantees the conjugation between the worm and the gear but results in a line contact at every instant which is very sensitive to misalignment. The localization of bearing contact is necessary to reduce the sensitivity of the worm-gear drive to misalignment. Practically this localization is achieved by application of an oversized worm type hob to cut the worm-gear. The oversized hob approach is very practical and effective to localize bearing contact but can not provide the conjugation between the worm and the modified worm-gear. This work proposes an analytical procedure to make the worm surface conjugate to the worm-gear which is cut by the oversized hob. The developed computer program allows the investigation of the influence of misalignment on the shift of the bearing contact and the determination of the transmission errors, the contact ratio and the principle curvatures. The developed approach has been applied for ZK type of single-enveloping worm-gear drives and the developed theory is illustrated with a numerical example.

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Study for VTS Operating Using Bumper Contact point by Bumper Thery (범퍼이론을 사용한 선박접근 인식을 이용한 선박관제기법 연구)

  • Gang, Sang geun
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2019.11a
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    • pp.26-27
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    • 2019
  • This study is to calculate the Real-Time contact point of ellipses between the vessels ships by Ship's Bumper Theory. The Real-Time contact point of ship's bumper ellipses can be used the important tool to feel the perceived risk evaluation of ship's collision risk by VTS operator. In this paper, The warning information to feel the risk of collision between the vessels in advance is able to help them for VTS operation, We will study the technique to certify the perceived risk of collision from several different angles by programming.

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Robot Skill Learning Strategy for Contact Task (접촉 작업을 위한 로봇의 스킬 학습 전략)

  • Kim, Byung-Chan;Kang, Byung-Duk;Park, Shin-Suk;Kang, Sung-Chul
    • The Journal of Korea Robotics Society
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    • v.3 no.2
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    • pp.146-153
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    • 2008
  • 본 논문에서는 인간 운동 제어 이론과 기계학습을 기반으로 하여 로봇의 접촉 작업 수행을 위한 새로운 운동 학습 전략을 제시하였다. 성공적인 접촉 작업 수행을 위한 본 연구의 전략은 강화학습 기법을 통하여 최적의 작업 수행을 위한 임피던스 매개 변수를 찾는 것이다. 본 연구에서는 최적의 임피던스 매개 변수를 결정하기 위하여 Recursive Least-Square (RLS) 필터 기반 episodic Natural Actor-Critic 알고리즘이 적용되었다. 본 논문에서는 제안한 전략의 효용성을 증명하기 위해 동역학 시뮬레이션을 수행하였고, 그 결과를 통하여 접촉작업에서의 작업 최적화 및 환경이 가지는 불확실성에 대한 적응성을 보여 주었다.

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An Analysis of Elastohydrodynamic Lubrication of Elliptical Contacts:Part I (타원접촉의 탄성유체윤활해석:제1보)

  • 박태조;현준수
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.212-218
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    • 1998
  • This paper presents a study of the elastohydrodynamic lubrication of elliptical contacts where lubricant entrainment coincides with the major axis of the Hertzian contact ellipse. A finite difference method and the Newton-Raphson method are applied to analyze the problem. Film contours and pressure distributions are compared with the results for lubricant entrainment coincides with the minor axis. Variations of the minimum and central film thicknesses with the radius ratio are also examined. Therefore, the present numerical scheme can be used generally in the analysis of the EHL of elliptical contacts where the lubricant entraining vector did not coincide with either of the principal axis of the conjunction.

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