• International conference on construction engineering and project management
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• 2011.02a
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• pp.304-310
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• 2011

The populations of major cities in Australia are increasing rapidly and facing an acute housing shortage. Traditional apartment procurement techniques involve lengthy lead-times and factory-based, or offsite manufactured (OSM) multi-storey apartment buildings may offer the opportunity to help fulfill the need by significantly reducing build times. Other advantages of OSM may include superior quality, low weight ratios, economies of scale achieved through repetition of prefabricated units, use on infill sites, sustainable design standards and better occupational health and safety. There are also positive labour and training implications, which may help to alleviate an industry-wide shortage of skills through use of semi-skilled labour. Previous uncertainties about the adoption of offsite due to the high capital costs and perception issues were generally based on pre-cast concrete structures, which are quite a different building type in terms of flexibility, construction, delivery and finishes. Identification of drivers and constraints assists in the determination of current industry status, allows for a benchmark to be established and future opportunities and directions for OSM to be determined.

• Korean Journal of Construction Engineering and Management
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• v.13 no.5
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• pp.103-112
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• 2012

Republic of Korea is recently becoming an advanced country with increasing standard of living. This is causing a lack of employment in the construction industry because of high labor costs and it is resulting rapid increase in foreign labors. Modular Method of Construction can be defined as 50%~90% of the entire process is completed in factory, and transferred to construction field to install. The main purpose of this process is to minimize the entire process that possibly can be done at construction field in order to maximize the quality. The current local usage of Modular Method of Construction started at Shin Ki Elementary School during 2003 and it is widely used for military facilities. It should be used more because it has strengths of spending short time period to complete and low production costs. It can make a change if Modular Method of Construction is applied. Toyota is currently producing vehicle with conveyor system and if Modular Method of Construction is applied, then it is possible to reduce the waste of labor, and automatic production time. Expansion of the modular Market can be expected by applying this method because it will improve producing costs, high quality, and enforced process. This research tried to solve the problem of factory's manufacturing production by applying local Modular Method of Construction to provide suggestions and analyze the profitability with applied conveyor system. It is depending on produced model, but this research's model will take 20 months including assessment of payback period.

• Korean Journal of Construction Engineering and Management
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• v.10 no.5
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• pp.113-122
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• 2009

The domestic construction market started to expand steadily since 1970s. The building market which utilizes a sandwich panel with advantages of economical construction expenses and convenient construction has grown rapidly in recent years. However, the companies which specialize in constructing sandwich panels are relatively small or medium size, compared with other construction companies. As a result, studies on the improvement of productivity have not been conducted sufficiently. In this study, the construction sites of sandwich panel are investigated, and the work processes by each team are analyzed. Additionally, the productivity and the construction cost of each work group are analyzed by constructing a model using the Web-Cyclone. It analyzed sensitivities about change of productivity and work costs following in processing place of the panel which is one of the productivity effect factors, so it assayed the optimized productivity by each work group and work costs. Analysis showed that 30% of productivity has improved compared with the factory processing work group, and analysis of work costs showed that about 15% of work costs was increased. Also sensitivity analysis of opening ratio showed that the work costs optimization will be accomplished when about 20% of opening was processed from the factory.

• Journal of the Korean Society of Industry Convergence
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• v.23 no.5
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• pp.765-771
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• 2020

Automatic lubrication devices are applied in various fields, such as huge machinery, construction machinery or commercial vehicles, to lower maintenance costs and protect the devices. In addition, the automatic lubrication device reduces frequent component failures cause by friction and allows the machine to replace the lubricating oil replenishment work carried out by the manager. However, the automatic lubricating device used in large machinery or commercial vehicles is relatively large, containing a large amount of lubricant in the space to be lubricated. On the other hand, a smart factory, such as a home appliance or cosmetics factory, lacks space to install large automatic lubrication devices, and it is difficult to distribute electricity. Therefore, there is a need for an automatic lubrication device that can be used in various environments that require lubrication. In this paper, a small automatic lubrication device is proposed for smart factories that have changed parts of existing factories, such as electronics factories, to minimize friction arising from mechanical parts, etc. In particular, the structure of lubricating pumps and component parts that are the core of automatic lubrication devices was described so that they could be utilized in various fields. Finally, a test bed environment is established for the proposed automatic lubrication device to evaluate its performance and verify its applicability.

• The Journal of the Institute of Internet, Broadcasting and Communication
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• v.18 no.1
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• pp.23-28
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• 2018

In this work, we developed a platform that can monitor status and manage events of factory workplaces by providing events and data collected from various types of multi-touch technology based sensors installed in the workplace. By using the image recognition technology, faces of the people in the factory workplace are recognized and the customized contents for each worker are provided, and security of contents is enhanced by the authenticating an individual worker through face recognition. Contents control function through gesture recognition is constructed, so that workers can easily search documents. Also, it is possible to provide contents for workers by implementing face recognition function in mobile devices. The result of this work can be used to improve workplace safety, convenience of workers, contents security and can be utilized as a base technology for future smart factory construction.

• IE interfaces
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• v.21 no.3
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• pp.322-332
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• 2008

Digital Virtual Manufacturing is a technology to facilitate effective product developments and agile productions by digital model representing the physical and logical schema and the behavior of real manufacturing system, and it includes product, resources, processes and plant. For successful applications of this technology, a digital virtual factory as a well-designed and integrated environment is essential. In this research, we constructed a sophisticated digital virtual factory of a Korean automotive company's press shop. For efficient constructions of a digital virtual factory useful to kinematic simulations and visualizations, we analyzed entire business process and detailed activities of press engineering. Also, we evaluated geometries, structures, characteristics and motions of a plant and machines in press shop. The geometric model and related data of a virtual press shop are built and managed by a modeling standard defined in this paper. The virtual manufacturing simulation of press machines is conducted to evaluate kinematic motions, cycle time and locations of components using geometric models and related data. It's for interference checks and productivity improvements. We expect that this virtual press shop helps us to achieve great savings in time and cost in many manufacturing preparation activities in the new car development process of automotive companies.

• Journal of the Korea Convergence Society
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• v.9 no.3
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• pp.1-14
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• 2018

The 4th Industrial Revolution has been rapidly changing the environment of all industries and the new technologies as included in the 4th Industrial Revolution has taken the lead in this change. Domestic SME need to change according to the 4th Industrial Revolution. Specially, it is necessary to introduce smart factories to the SME. Thus, this study suggests strategies for successful introduction of smart factories to SME through SWOT analysis about the situation of the SME. As strategies for utilizing its strengths, first, it is an activation through superior competitiveness. Second, the utilization of excellent technology and information is considered. Third, it is suggested to utilize global network-based environment. The strategies for making up for weakness are provided as follows. First, it is suggested to raise awareness of information security. Second, it is considered to establish technical standardization for the construction of evaluation system. Third, the promotion of manpower to secure professional manpower is suggested. The implication of this study is that it suggests the necessity of smart factory to understand and prepare for effective strategies for SME and various external strategies for the fourth industrial revolution.

• International conference on construction engineering and project management
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• 2015.10a
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• pp.132-137
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• 2015

A modular construction method includes factory-prefabricated room-sized volumetric units. Although low-rise buildings have been constructed worldwide using this method for more than 30 years, it is a relatively new technology in high-rise construction. There are three basic methods of constructing high-rise buildings using modular construction: the core method, the core-and-podium combination method, and the modular in-fill method. While the first two have been used in the USA and in several European countries, the third method, introduced in 2011 by an international cruise ship development firm, is a rather new approach for which there are few case histories. Therefore, its applicability and construction feasibility should be verified. As a pilot study to test the applicability of the modular in-fill method, a 12-story residential building was built in Korea. This paper describes a case study of the pilot project. The advantages and disadvantages of the method and its applicability in terms of cost effectiveness and construction schedule management were evaluated.

• Steel and Composite Structures
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• v.32 no.3
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• pp.347-359
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• 2019

Modular construction has been increasingly used for mid-to-high rise buildings attributable to the high construction speed, improved quality and low environmental pollution. The individual and repetitive room-sized module unit is usually fully finished in the factory and installed on-site to constitute an integrated construction. However, there is a lack of design guidance on modular structures. This paper mainly focuses on the evaluation of the initial stiffness of corrugated steel plate shears walls (CSPSWs) in container-like modular construction. A finite element model was firstly developed and verified against the existing cyclic tests. The theoretical formulas predicting the initial stiffness of CSPSWs were then derived. The accuracy of the theoretical formulas was verified by the related numerical and test results. Furthermore, parametric analysis was conducted and the influence of the geometrical parameters on the initial stiffness of CSPSWs was discussed and evaluated in detail. The present study provides practical design formulas and recommendations for CSPSWs in modular construction, which are useful to broaden the application of modular construction in high-rise buildings and seismic area.

• Journal of the Architectural Institute of Korea Structure & Construction
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• v.35 no.2
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• pp.29-36
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• 2019

Modular construction has benefits such as short construction duration and high productivity owing to the production in factory and owing to simultaneous on-site work. However, rework occurs in modular construction and the rework affects the efficiency of modular construction. The almost of causes of rework are exist in design process. To reduce the cause of rework, the information flow of the design process should be managed and the plan to reduce rework should be included. However, the modular construction has complex process because of impeded unit production so it is hard to manage the information flow in design process. Moreover, when the plan to reduce rework is included, the design process will be more complicated. Therefore, the objective of this research is to suggest the design process including the rework reduction plan and to alleviate the complexity of design process by using Dependency Structure Matrix(DSM). By using DSM, the iteration and feedback in design process is reduced and it can be expected that rework in modular project can be reduced by using suggested design process.