• Title/Summary/Keyword: Condition-based Monitoring

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Condition Monitoring in Multilayer Stacking Processes (적층 공정에서의 상태 기반 모니터링)

  • Min, Hyungcheol;Lee, Younggon;Jeong, Haedong;Park, Seungtae;Lee, Seungchul
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.739-742
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    • 2014
  • In the process of MLCC manufacturing, MLCC stacking process is the key process of making high quality MLCC. Since MLCC is small components, the entire process of MLCC stacking process is minute and sensitive to micro errors. To prevent micro error, we suggest condition-based monitoring which quantifies error based on feature extraction and quantifying error method. As results, it has been shown that the suggested algorithm has effectiveness of condition based monitoring of MLCC stacker.

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A Quantitative Performance Index for Discrete-time Observer-based Monitoring Systems (이산관측기에 근거한 감지시스템을 위한 정량적 성능지표)

  • Huh, Kun-Soo;Kim, Sang-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.10
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    • pp.138-148
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    • 1995
  • While Model-based Monitoring systems based on state observer theory have shown much promise in the laboratory, they have not been widely accepted by industry because, inpractice, these systems often have poor performance with respect to accuracy, band-width, reliability(false alarms), and robustness. In this paper, the linitations of the deterministic discrete-time state observer are investigated quantitatively from the machine monitoring viewpoint. The limitations in the transient and steady-state observer performance are quantified as estimation error bounds from which performance indices are selected. Each index represents the conditioning of the corresponding performance. By utilizing matrix norm theory, an unified main index is determined, that dominates all the indices. This index could from the basis for an observer design methodology that should improve the performance of model-based monitoring systems.

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A Design of Condition Monitoring System for Predictive Maintenance

  • Jeong, Hai-Sung;Kim, Heung H.;Sang K. Yun;Elsayed A. Elsayed
    • International Journal of Reliability and Applications
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    • v.2 no.1
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    • pp.57-71
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    • 2001
  • Global competition to increase production output and to improve quality is spurring manufacturing companies to use condition monitoring and fault diagnostic systems for predictive maintenance. As monitoring, testing, and measuring techniques develop, predictive control of components and complete systems have become more practical and affordable. In this article, we will consider the computer based data acquisition system for condition monitoring and the condition parameter analysis techniques for fault detection and diagnostics in the machinery and briefly discuss reliability prediction and the limit value determination in condition monitoring.

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Recent Trend on Condition Monitoring Technology of Insulating Machine in Metro (도시철도 절연기기 모니터링 기술 현황)

  • Park, Young;Jung, Ho-Sung
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.11a
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    • pp.380-381
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    • 2008
  • This paper consider the condition monitoring technology of electrical machine in metro substation need for efficient and effective management and diagnosis. Developing management system using condition monitoring system is very competitive field, and still to a great extent seen as an unnecessary cost. There are several approaches to maintenance management in urban transit such as reliability-centered maintenance, availability-target maintenance and preventive maintenance to advanced approaches involving condition monitoring techniques. In this paper we give a brief introduction to condition-based management and diagnosis in metro substation and which management system satisfying various demanding in railway.

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Condition Monitoring Technology for Plant Machinery System Based on Integrated Wear Monitoring (마모발생의 통합 분석을 통한 대형 기계 윤활 시스템의 상태진단기술 적용)

  • 윤의성;장래혁;공호성;한흥구;권오관;송재수;김재덕;엄형섭
    • Tribology and Lubricants
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    • v.14 no.2
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    • pp.75-81
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    • 1998
  • Condition monitoring technology was applied for an air compressor lubricating system to achieve a proactive maintenance, which could prevent a catastrophic failure and detect root causes of the conditional failure of the system. For this work, various types of wear monitoring technology were used and compared with the results of vibration and temperature measurements. The Results generally showed that every technology has a limitation to failure detection, and integrated-based condition monitoring should be performed for the best results. In this work, an idea for the implementing integrated wear monitoring was suggested and demonstrated.

Development of Condition Monitoring and Diagnosis System for Rotating Machinery (회전기계의 상태감시 및 진단 시스템 개발)

  • 함종석;이종원;박성호;양보석;황원우;최연선;전오성
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.05a
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    • pp.950-955
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    • 2003
  • This paper introduces an enhanced condition monitoring and diagnosis system recently developed for rotating machinery. In the system, the data aquisition/monitoring signal processing, machine condition classifier, case-based reasoning and demonstration modules are effectively integrated with user-friendliness so that machine operators can easily monitor and diagnose the status of rotating machinery in operation. Some of the new features include the directional spectrum, case-based reasoning and neural network techniques. And the demonstrator modules for fault diagnosis of a Bear driving system and for basic understanding of the rotor dynamics are provided to help the potential users better understand the system.

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The Development of Network-based Telemetry System for Railway Catenary Inspection (전차선로 검측을 위한 네트워크 기반 델레메트리 시스템 개발)

  • Na, Hae-Kyung;Park, Young;Cho, Yong-Hyeon;Park, Hyun-Jun;Choi, Won-Seok;Kim, Eung-Kwon;Song, Joon-Tae
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.06a
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    • pp.478-479
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    • 2007
  • With increasing interest in the reduction of cost for operation and maintenance of overhead catenary system, various methods of condition monitoring have been developed. In this paper, we proposed network-based telemetry system for condition monitoring in railway and acquired data from any kind of sensor in catenary line and structure at high voltage. This development gives the solution for online condition monitoring in railway. To check the validity of our approach in terms of application, we realized network-based telemetry System.

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Muscular Condition Monitoring System Using Fiber Bragg Grating Sensors (광섬유 브래그 격자 센서를 이용한 근육 상태 감시 시스템)

  • Kim, Heon-Young;Lee, Jin-Hyuk;Kim, Dae-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.5
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    • pp.362-368
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    • 2014
  • Fiber optic sensors (FOS) have advantages such as electromagnetic interference (EMI) immunity, corrosion resistance and multiplexing capability. For these reasons, they are widely used in various condition monitoring systems (CMS). This study investigated a muscular condition monitoring system using fiber optic sensors (FOS). Generally, sensors for monitoring the condition of the human body are based on electro-magnetic devices. However, such an electrical system has several weaknesses, including the potential for electro-magnetic interference and distortion. Fiber Bragg grating (FBG) sensors overcome these weaknesses, along with simplifying the devices and increasing user convenience. To measure the level of muscle contraction and relaxation, which indicates the musle condition, a belt-shaped FBG sensor module that makes it possible to monitor the movement of muscles in the radial and circumferential directions was fabricated in this study. In addition, a uniaxial tensile test was carried out in order to evaluate the applicability of this FBG sensor module. Based on the experimental results, a relationship was observed between the tensile stress and Bragg wavelength of the FBG sensors, which revealed the possibility of fabricating a muscular condition monitoring system based on FBG sensors.

Implementation of Responsive Web-based Vessel Auxiliary Equipment and Pipe Condition Diagnosis Monitoring System (반응형 웹 기반 선박 보조기기 및 배관 상태 진단 모니터링 시스템 구현)

  • Sun-Ho, Park;Woo-Geun, Choi;Kyung-Yeol, Choi;Sang-Hyuk, Kwon
    • Journal of Navigation and Port Research
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    • v.46 no.6
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    • pp.562-569
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    • 2022
  • The alarm monitoring technology applied to existing operating ships manages data items such as temperature and pressure with AMS (Alarm Monitoring System) and provides an alarm to the crew should these sensing data exceed the normal level range. In addition, the maintenance of existing ships follows the Planned Maintenance System (PMS). whereby the sensing data measured from the equipment is monitored and if it surpasses the set range, maintenance is performed through an alarm, or the corresponding part is replaced in advance after being used for a certain period of time regardless of whether the target device has a malfunction or not. To secure the reliability and operational safety of ship engine operation, it is necessary to enable advanced diagnosis and prediction based on real-time condition monitoring data. To do so, comprehensive measurement of actual ship data, creation of a database, and implementation of a condition diagnosis monitoring system for condition-based predictive maintenance of auxiliary equipment and piping must take place. Furthermore, the system should enable management of auxiliary equipment and piping status information based on a responsive web, and be optimized for screen and resolution so that it can be accessed and used by various mobile devices such as smartphones as well as for viewing on a PC on board. This update cost is low, and the management method is easy. In this paper, we propose CBM (Condition Based Management) technology, for autonomous ships. This core technology is used to identify abnormal phenomena through state diagnosis and monitoring of pumps and purifiers among ship auxiliary equipment, and seawater and steam pipes among pipes. It is intended to provide performance diagnosis and failure prediction of ship auxiliary equipment and piping for convergence analysis, and to support preventive maintenance decision-making.