• Structural Engineering and Mechanics
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• v.57 no.3
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• pp.425-439
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• 2016

This paper deals with the behavior of fresh concrete that is under vibration using mass-spring model (MSM). To this end, behaviors of two different full scale precast concrete molds were investigated experimentally and theoretically. Experiments were performed under vibration with the use of a computer-based data acquisition system. Transducers were used to measure time-dependent lateral displacements at some points on mold while mold is empty and full of fresh concrete. Analytical modeling of molds used in experiments were prepared by three dimensional finite element method (3D FEM) using software. Modeling of full mold, using MSM, was made to solve the problem of dynamic interaction between fresh concrete and mold. Numerical displacement histories obtained from time history analysis were compared with experimental results. The comparisons show that the measured and computed results are compatible.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2014.05a
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• pp.150-151
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• 2014

A mold of free-form concrete segment can be used only one time. Thus, the construction duration and cost are increased. The materials of the mold such as wood and metal have limitations due to the implementation and reuse. The review of the material of the mold for free-form concrete segment is needed to reduce duration and production cost. Phase change material can be used both to implement free-shape by heating and to produce mold after cooling. After using Phase change material can be re-used to mold by heating. The scope of this study is many kind of phase change materials for molding. The aim of this study is to analyze the phase change materials for production of changable mold for free-form concrete segment. In this study, the paraffin wax that is melted at 64℃ was selected by considering both the energy efficiency and the weather of Korea.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2023.11a
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• pp.21-22
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• 2023

In order to manufacture high-quality free-form concrete panel (FCP), it is necessary to analyze the limitations of free-form silicone mold (FSM) and conduct technology development research. Currently, the FSM used in FCP manufacture is classified into a side silicon mold(SSM) and a lower silicon mold(LSM). In this study, the limitations of each silicon mold were analyzed and solutions were proposed. In the case of side silicon mold, there is a limit to cannot supporting the side pressure of concrete. Therefore, a mold stacking method was proposed, and at the same time, a process of correcting the movement value of the rod was proposed. In the case of the lower silicon mold, there is a limit to completely implementing the design shape. Therefore, a real-time scanning method and a process of displaying FCP shape coordinates were proposed. The results of this study are expected to be used as basic data for manufacturing high-quality FCP.

• Structural Engineering and Mechanics
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• v.74 no.4
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• pp.559-565
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• 2020

This paper intends to progress models to accurately estimate the behavior of fresh concrete under vibration using artificial neural networks (ANNs). To this end, behavior of a full scale precast concrete mold was investigated numerically. Experimental study was carried out under vibration with the use of a computer-based data acquisition system. In this study measurements were taken at three points using two vibrators. Transducers were used to measure time-dependent lateral displacements at these points on mold while both mold is empty and full of fresh concrete. Modeling of empty and full mold was made using ANNs. Benefiting ANNs used in this study for modeling fresh concrete, mold design can be performed. For the modeling of ANNs: Experimental data were divided randomly into two parts such as training set and testing set. Training set was used for ANN's learning stage. And the remaining part was used for testing the ANNs. Finally, ANN modeling was compared with measured data. The comparisons show that the experimental data and ANN results are compatible.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2015.11a
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• pp.181-182
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• 2015

The production technologies of free-form concrete panels are emerging to satisfy the need of modern complex shaped in architectural design. This study aims for introducing and improvising the innovative technique called Rod type mold that overcomes the difficulties in some extent by enabling the mold to be used many times, making the shape of the mold adjustable in a flexible way and describing its production process to provide the alternative solution for the construction of free-form mold with considering the features including reusability and optimization cost across its production process. In this study, the freeform concrete panel shape was designed and experiment was done using computerized numeric control machine and rod type mold. The problems appeared on achieving desired shape while operating on rod type mold. The process of identifying all the root causes and contributing causes that may have generated an undesirable condition were done. Consequently, the conical or semicircular shaped was proposed for the end of Numerical control rod and replaced it with the existing flat shaped end to avoid the detachable problem and to improve rod type mold performance.

• Structural Engineering and Mechanics
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• v.60 no.4
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• pp.655-665
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• 2016

This paper aims to develop models to accurately predict the behavior of fresh concrete exposed to vibration using artificial neural networks (ANNs) model and regression model (RM). For this purpose, behavior of a full scale precast concrete mold was investigated experimentally and numerically. Experiment was performed under vibration with the use of a computer-based data acquisition system. Transducers were used to measure time-dependent lateral displacements at some points on mold while both mold is empty and full of fresh concrete. Modeling of empty and full mold was made using both ANNs and RM. For the modeling of ANNs: Experimental data were divided randomly into two parts. One of them was used for training of the ANNs and the remaining part was used for testing the ANNs. For the modeling of RM: Sinusoidal regression model equation was determined and the predicted data was compared with measured data. Finally, both models were compared with each other. The comparisons of both models show that the measured and testing results are compatible. Regression analysis is a traditional method that can be used for modeling with simple methods. However, this study also showed that ANN modeling can be used as an alternative method for behavior of fresh concrete exposed to vibration in precast concrete structures.

• Journal of the Korea Convergence Society
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• v.11 no.11
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• pp.211-217
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• 2020

There is an increasing demands of more efficient and economical ways of mold making according to the spreading trend of small quantity batch production system. Therefore, this study aims to examine the applicability of ultra high strength concrete, which has a compressive strength over 80MPa, as a mold material. The ultra high strength concrete has several advantages such as lower cost, lighter weight and convenience of shape making compared to the traditional mold materials. Although the strength of the ultra high strength concrete is lower than that of the tool steel, it was considered to be useful for small batch processes with relatively low pressure. Therefore, in this study, a prototype mold for reaction injection molding of polyurethane was developed using ultra high strength concrete and it was examined that the possibility and characteristics of concrete as a mold material.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2013.05a
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• pp.12-13
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• 2013

Free-form building is increasing because of request that an order to raise the value and request of the local residents and the government trying to own iconic and beautiful buildings. In addition, the installation and production of free-form concrete segment are now available because of development of construction technology, such as the development of materials and equipment. However, the production of free-form concrete segment requires a lot of time and manpower than shaping. In particular, resources of the mold for the production of free-from segment will be invested excessively because mold can not be recycled. Thus, the problems of increased costs, construction periods and loss of productivity occur. To solve these problems, this study proposes a technique of making the mold of for variable within a short time. Technique proposed in this study can be recycled die and will realize fast and accurate free-form concrete segment.

• Proceedings of the Korea Concrete Institute Conference
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• 1993.10a
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• pp.232-236
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• 1993

The Tunnel Form(T/F) system instead of traditional euro form has been tried to reduce construction duration and to improve concrete quality in reinforced concrete wall type apartment construction. To find the relationship for concrete compressive strength between cylinder mold and slab, the different curing locations of concrete cylinder mold in the room have been investigated. The test results showed that the compressive strength of the cylinder concrete with middle-upper location in the room was most near concrete compression strength with respect to slab concrete strength.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2014.05a
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• pp.66-67
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• 2014

Design and construction of freeform building technologies are being implemented to reduce time and cost due to the development of materials and equipments. However, production of freeform concrete segments takes much more time and manpower than typical due to disposable mold and various shape. Therefore, manufacturing technology of freeform concrete segments need to be developed for securing economic and constructive feasibility. The objective of this study is development of efficient casting technology for freeform concrete segments in a short time. This technology includes details about the fluidity of concrete and the sectional shape of freeform concrete segments. And problem of cost and time can be solved. Also, mold can be reusable and freeform concrete segments will be produced quickly and accurately. After this study, productivity study for validation will continue through prototype development and example application.