• 제목/요약/키워드: Compressed Air

검색결과 425건 처리시간 0.024초

Evaluation of Machinability by various cutting conditions in high machining using ball nose-end mills -Effects of cutting orientation and cutting environments- (볼엔드밀을 이용한 고속가공에서 가공경로와 가공환경에 따른 가공성 평가)

  • 이채문;김석원;이득우
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 한국공작기계학회 2002년도 추계학술대회 논문집
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    • pp.297-301
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    • 2002
  • High-speed machining generates concenter thermal/frictional damage at the cutting ed rapidly decreases the tool life. This paper I at determining the effect of cutter orienter the cutting environment on tool life, tool mechanism when down milling. In this paper, experiments were carried out in various tool and cutting environments, such as dry, wet compressed chilled air, tool life were measu evaluate machinability in high-speed milli difficult-to-cut material and die steel, Tool measured in horizontal upwards, horiz downwards, vertical upwards and vert downwards. In addition, tool life was measur dry, wet and compressed chilled air. For this a compressed chi1led-air system was manufact The results show that a horizontal cutter ori provided a longer tool life than a vertical orientation. With respect to the cutting envi compressed chilled air increased tool life. H the wet condition decreased tool life due thermal shock caused by excessive cooling high-speed mill ins and the compressed chilled had little effect.

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ANALYSIS AND OPTIMIZATION of INJECTION TIMING for AN ADVANCED COMPRESSED AIR ENGINE KIT

  • Kumar, Akshay;Kumar, Vasu;Gupta, Dhruv;Kumar, Naveen
    • International journal of advanced smart convergence
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    • 제4권1호
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    • pp.54-63
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    • 2015
  • Increasing air pollution levels and the global oil crisis has become a major hindrance in the growth of our automobile sector. Traditional Internal Combustion engines running on non-renewable fuels are proving to be the major culprit for the harmful effects on environment. With few modifications and also with assistance of few additional components current small SI engines can be modified into a pneumatic engine (commonly known as Compressed Air Engines) without much technical complications where the working fluid is compressed air. The working principle is very basic as adiabatic expansion of the compressed air takes place inside the cylinder pushing the piston downwards creating enough MEP to run the crank shaft at decent RPM. With the assistance of new research and development on pneumatic engines can explore the potential of pneumatic engines as a viable option over IC engines. The paper deals with analysis on RPM variation with corresponding compressed air injection at different crank angles from TDC keeping constant injection time period. Similarly RPM variation can also be observed at different injection pressures with similar injection angle variation. A setup employing a combination of magnetic switch (reed switch), magnets and solenoid valve is used in order to injection timing control. A conclusive data is obtained after detailed analysis of RPM variation that can be employed in newly modified pneumatic engines in order to enhance the running performance. With a number of benefits offered by pneumatic engine over IC engines such as no emissions, better efficiency, low running cost, light weight accompanied by optimized injection conditions can cause a significant development in pneumatic engines without any major alteration.

Improvement of Position Tacking Performance of Magnetostrictive Actuator Using Compressed Air Cooling (압축 공기 냉각을 이용한 자기 변형 액추에이터의 위치 추종 성능 향상)

  • Kwak, Yong-Kil;Hwang, Jin-Dong;Kim, Churl-Min;Kim, Sun-Ho;Ahn, Jung-Hwan
    • Transactions of the Korean Society of Machine Tool Engineers
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    • 제16권4호
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    • pp.51-56
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    • 2007
  • Precision positioning system with magnetostrictive actuator(MA) has widely used in manufacturing devices to control the positioning accuracy to meet the high load and stroke requirements. It has many advantage in comparison with piezoelectric actuator; high force, high strain, high efficient etc. But, the performance of Terfenol-D, the commercially available magnetostrictive material, is highly dependent on the prestress, magnetic field intensity and temperature. This paper present an experimental investigation of the temperature effect on displacement characteristics of magnetostrictive actuator. In this paper, compressed cold air is proposed to improve of positioning accuracy of magnetostrictive actuator. The compressed cold air cooling system has good cooling effect Experimental results confirming the effectiveness of the proposed cooling system as high precision positioning system are also has presented in this paper.

Evaluation of thermal characteristics by cutting environments in high speed ball end-milling (볼엔드밀을 이용한 고속가공에서 가공환경 변화에 따른 열특성 평가)

  • 이채문
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.34-38
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    • 2000
  • The trend of cutting process today goes toward higher precision and higher efficiency. Many thermal/frictional troubles occur in high-speed machining of die and mold steels.In this paper, the thermal characteristics are evaluated in high sped ball end-milling of hardened steel(HRc42). Experimental work is performed on the effect of cutting environments on tool life and cutting temperature. Cutting environments involve dry, wet(20bar), compressed chilly air at -9$^{\circ}C$, compressed chilly air at -35$^{\circ}C$. The measuring technique of cutting temperature using implanted thermocouple is used. The cutting temperature is about 79$0^{\circ}C$, 35$0^{\circ}C$ and 54$0^{\circ}C$ in dry, wet and compressed chilly air at +9$^{\circ}C$, respectively. The tool life for compressed chilly air at -9$^{\circ}C$ is longer than all other cutting environments in experiment.

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에너지 절약형 공기압 제어시스템 특성해석

  • 박재범;김동수;김형의;김기홍;염만오
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.635-641
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    • 1994
  • Recently, Improving the energy efficiency of a pneumatic system and reducing the consumption of compressed air were a concern of scholars at domestic and abroad. The using fields of a pneumatic system are widely used in factory automation of manufacturing line, chemical factories with explosiveness danger and petroleum industries etc. In particular, Pneumatic cylinder is applied to feeding work of workpiece, jig tools and press mechanism, reciprocation and rotary motion with rack and pinion. In this study, The experimental apparatus consisted to pneumatic cylinder, dual supply pressure regulator and solenoid valve. The dual supply pressure regulator connected to outlet port of solenoid valve. The supply pressure (4.5kgf/cm$\^$2/) of compressed air goes into the rodless chamber 1 to drive the pistion rod forward which is named working stage. The supply pressure(2kgf/cm$\^$2/) of compressed air goes into the rod chamber 2 to drive the piston rod backward which is named no-working stage. Accordingly, The research results of this study can be obtained to Energy-Saving Effects of the compressed air about 35%.

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A Study on Thermal Analysis for Magnetostrictive Actuator Using Compressed Air Cooling (압축 공기 냉각을 이용한 자기 변형 구동기의 열해석에 관한 연구)

  • Kwak, Yong-Kil;Mostofa, G.;Hwang, Jin-Dong;Kim, Sun-Ho;Ahn, Jung-Hwan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • 제18권4호
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    • pp.388-394
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    • 2009
  • Precision positioning system with magnetostrictive actuator(MA) has widely used in manufacturing devices to control the positioning accuracy to meet the high load and stroke requirements. It has many advantage in comparison with piezoelectic actuator; high force, high strain, high efficient etc. But, the performance of Terfenol-D, the commercially available magnetostrictive material, is highly dependent on the prestress, magnetic field intensity and temperature. Therefore, thermal strain of magnetostrictive material obstructs precision position control of magnetostrictive actuator, magnetostrictive actuator is need of cooling system. In this paper, cooling system using compressed cold air is developed and proper temperature and velocity of compressed cold air is studied by thermal analysis according to applied current.

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Stability Analysis of Compressed Air Storage Caverns in Rockmass (전력생산을 위한 암반내 압축공기저장공동의 안정성분석)

  • 신희순;신중호;최성웅;한일영;김정엽
    • Proceedings of the Korean Geotechical Society Conference
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    • 한국지반공학회 2002년도 가을 학술발표회 논문집
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    • pp.287-294
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    • 2002
  • CAES which is called as a compressed air energy storage was firstly developed at Huntorf, German in 1978. The capacity of that system was 290MW, and it can be treated as a first commercial power plant. CAES has a lot of merits, such as saving the unit price of power generation, averaging the peak demand, improvement of maintenance, enlarging the benefit of dynamic use. According to the literature survey, the unlined rock cavern should be proposed to be a reasonable storing style as a method of compressed air storage in Korea. We decided the hill of the Korea Institute of Geoscience and Mineral Resources as CAES site. If we construct the underground spaces in this site, the demand for electricity nearby Taejon should be considered. So we could determine the capacity of the power plant as a 350MW, This capacity needs a underground space of 200,000㎥, and we can conclude 4 parallel tunnels 550m deep from the surface through the numerical studies, Design parameters were achieved from 300m depth boring job and image processing job.

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Numerical analysis on the submerging characteristics of submersible fish cage system operated by compressed air (압축공기를 이용한 부침식 가두리 시설의 부침 특성에 대한 수치해석)

  • Kim, Tae-Ho;Yang, Kyong-Uk
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • 제43권1호
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    • pp.38-48
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    • 2007
  • Numerical modeling was used to evaluate the submerging characteristics of the submersible fish cage system operated by compressed air. The submerging characteristics calculated by numerical analysis as the cage was moved up and down were nearly identical to existing experiment results. Thus, the numerical model proposed in this study could be very useful in analyzing various parameters required for optimizing the design of a submersible fish cage system operated by compressed air.

Flexible and Lined Segment Tunnel for Underground Compressed Air Energy Storage(CAES) (복공식 압축공기 지하저장을 위한 가변성 분할 라이닝 터널기술)

  • Kim, Hyung-Mok;Rryu, Dong-Woo;Chung, So-Keul;Song, Won-Kyong
    • Tunnel and Underground Space
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    • 제19권2호
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    • pp.77-85
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    • 2009
  • Flexible and lined segment air-tight tunnelling technology for Compressed Air Energy Storage-Gas Turbine(CAES-G/T) power generation was introduced. The distinguished characteristics of the air-tight tunnel system can be summarized by two facts. One is that the high inner pressure due to compressed air is sustained by surrounding rock mass with allowing sufficient displacement of lining segment. The other is that the air-tightness of storage tunnel was enhanced by adopting a specially designed rubber sheet. The flexible lined air-tight underground tunnel can be constructed at a comparatively shallow depth and near urban area so that the locally distributed CAES-G/T power generation can be accomplished. In addition, this air-tight tunnelling technology can be applied to a variety of energy underground storage tunnels such as Compressed Natural Gas(CNG), Liquifed Petroleum Gas(LPG), DeMethyl Ether(DME) etc.

A Theoretical Study on Driving Distance of Compressed Air Vehicle Using Scroll Expander (스크롤 팽창기를 적용한 압축공기 엔진 자동차의 주행거리 특성에 관한 연구)

  • Shin, Donggil
    • Journal of Energy Engineering
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    • 제25권4호
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    • pp.170-175
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    • 2016
  • An internal combustion engine is the most widely used power source for an automobile. In order to resolve environmental problems resulting from the use of internal combustion engines, environmentally friendly automobiles such as hybrid, electric, and air-engine vehicles are being developed. The share of hybrid vehicles using battery or pure electric vehicles, which are not popular, is gradually increasing. Compared to an electric vehicle, which uses an electric motor, air-engine vehicles, which use compressed air, have hardly been developed. In this study, a compressed air engine with a scroll expander is introduced, and the potential mileage of an automobile utilizing this engine is theoretically calculated.