• Transactions of the Korean Society of Mechanical Engineers A
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• v.31 no.9
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• pp.924-933
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• 2007

An impeller is a important part of turbo-machinery. It has a set of twisted surfaces because it consists of many blades. Five-axis machining is required to produce a impeller because of interference between tool and workpiece. It can obtain good surface integrity and high productivity. This paper proposes finish cutting method for machining impeller with 5-axis machining center and optimization of cutting condition by response surface method. Firstly, cutting methods are selected by consideration of operation characteristics. Secondly, response factors are determined as cutting time and cutting error for prediction of productivity. Experiments are projected by central composite design with axis point. Thirdly, regression linear models are estimated as single surface in the leading edge and as dual surface in the hub surface cutting. Finally, cutting conditions are optimized.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 1995.04a
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• pp.354-359
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• 1995

회전익의 소재로 복합재료를 선택하게 됨에 따라 헬리콥터의 유지, 보수 및 성능에서 유리하게 되었지만 허브 형태의 간소화로 인하여 해석상의 어려움은 확대 되었다고 할 수 있을 것이다. 따라서 회전익의 단면특성은 더욱 중요한 의미를 갖게 되었다. 회전익의 단면특성을 결정하기 위해서 우선적으로 각 방향운동의 연성항을 소거하는 것이 계산상 유리하고 따라서 관성주축방향을 결정하는 것이 중요하다. 그러나 회전익의 익형이 대칭형이 아니고 복합한 재료로 구성되어 있을 뿐 아니라 효율의 극대화를 위하여 축방향을 따라 비틀림을 부여하고 있기 때문에 관성주축의 방향을 결정하는데 많은 어려움이 존재한다. 따라서 본 연구에서는 실제 회전익을 그 연구 대상으로 회전익 단면의 등가강성행렬을 추출하고 외팔보의 공학이론과 회전행렬을 이용하는 방법으로 관성주축방향을 결정하는 방법을 제시하였다. 해석방법의 타당성을 확보하기 위하여 엄밀해를 알고 있는 간단해 단면을 갖는 외팔보를 이용하여 검증하였다. 이러한 방법은 관성주축방향을 결정하는 새로운 프로그램의 개발이라는 부담을 최소화 하였을 뿐 아니라, 해석방법 자체가 가지는 간편성으로 인하여 많은 시간과 노력을 줄일수 있을 것으로 기대된다.

• Wind and Structures
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• v.17 no.6
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• pp.671-680
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• 2013

Static aeroelastic is investigated in a wind turbine blade. Imposed to different loadings, the very long and flexible structures of blades experience some changes in its preliminary geometry. This results in variations of aerodynamic loadings. An iterative approach is developed to study the interactions between structure and aerodynamics evaluating variations in induced stresses in presence of aeroelasticity phenomenon for a specific wind turbine blade. A 3D finite element model of the blade is constructed. Aerodynamic loading is applied to the model and deflected shape is extracted. Then, aerodynamic loadings are updated in accordance with the new geometry of the deflected blade. This process is repeated till the convergence is met. Different operational conditions consisting of stand-by, start-up, power production and normal shut-down events are investigated. It is revealed that stress components vary significantly in the event of power production at the rated wind speed; while it is less pronounced for the events of normal shut-down and stand-by.

• 유체기계공업학회:학술대회논문집
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• 2004.12a
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• pp.119-124
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• 2004

In this study, a rotor blade of a Curtis turbine is investigated. Bezier curve is generally used to define the profile of turbine blades. However, this curve gives a feature of global control, which is not proper to a supersonic impulse turbine blade. Thus, a blade design method is developed by using B-spline curve so that local control is possible to obtain an optimized blade section. To design a Curtis turbine blade section systematically, the blade section has been changed by varying three design parameters using central composite design method. Flow analyses have been carried out for the blade sections, and the effects of design parameters are evaluated.

• Proceedings of the Computational Structural Engineering Institute Conference
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• 2002.04a
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• pp.512-519
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• 2002

본 연구에서는 임의의 형상의 다중세포 단면을 갖는 복합재료 블레이드에 대한 유한요소 구조해석을 수행하였다. 보 해석 모델은 구조연성 효과와 단면 벽의 두께, 횡 전단변형, 비틀림과 연관된 워핑 및 워핑구속효과 등을 고려하고 있다. 블레이드 힘-변위 관계식은 Reissner의 반복족에너지 함수를 이용한 혼합이론을 적용하여 유도하였다. 이 관계식은 굽힘 및 전단에 대해서는 Timoshenko 보의 형태로 그리고 비틀림 변형은 Vlasov 이론으로 근사하고 있다. 결과적인 [7×7] 구조강성 행렬은 전단변형 및 전단강성계수들을 특이한 가정에 의존하지 않고도 해석적으로 기술하고 있다. 본 정식화 과정을 통해서 구한 보 이론을 이중세포로 구성된 에어포일 형상의 복합재료 블레이드에 적용하였으며, 기존의 실험 연구 및 다차원 유한요소해석 결과들과 비교 연구를 수행하여 본 해석모델의 타당성을 보이고자 하였다.

• Journal of the Korean Society for Marine Environment & Energy
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• v.17 no.1
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• pp.20-26
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• 2014

It is essential to consider the effect of blade deformation in order to design a better tidal stream turbine being operated in off-design condition. Flow load causes deformation on the blade, and the deformation affects the turbine performance. In the present study, CFD analysis procedures were developed to predict open water performance of horizontal axis tidal stream turbine (HATST). The developed procedures were verified by comparing the results with existing experimental results. Fluid-structure interaction (FSI) analysis method, based on the verified CFD procedure, have been carried out to estimate the turbine performance for a turbine with flexible composite blades, and then the results were compared with those for rigid blades.

• Steel and Composite Structures
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• v.43 no.5
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• pp.523-532
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• 2022

Turbocharger technology is one of the ways to survive in a competitive market that is facing increasing demand for fuel and improving the efficiency of vehicle engines. Turbocharging allows the engine to operate at close to its maximum power, thereby reducing the relative friction losses. One way to optimally understand the behavior of a turbocharger is to better understand the heat flow. In this paper, a 1.7 liter, 4 cylinder and 16 air valve gasoline engine turbocharger with compressible, viscous and 3D flow was investigated. The purpose of this paper is numerical investigation of the number of heat transfer in gasoline engines turbochargers under 3D flow and to examine the effect of different types of coatings on its performance; To do this, modeling of snail chamber and turbine blades in CATIA and simulation in ANSYS-FLUENT software have been used to compare the results of turbine with experimental results in both adiabatic and non-adiabatic (heat transfer) conditions. It should be noted that the turbine blades are modeled using multiple rotational coordinate methods. In the experimental section, we simulated our model without coating in two states of adiabatic and non-adiabatic. Then we matched our results with the experimental results to prove the validation of the model. Comparison of numerical and experimental results showed a difference of 8-10%, which indicates the accuracy and precision of numerical results. Also, in our studies, we concluded that the highest effective power of the turbocharged engine is achieved in the adiabatic state. We also used three types of SiO₂, Sic and Si₃N₄ ceramic coatings to investigate the effect of insulating coatings on turbine shells to prevent heat transfer. The results showed that SiO₂ has better results than the other two coatings due to its lower heat transfer coefficient.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2011.11a
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• pp.501-504
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• 2011

In this study, structural design of the propeller blade for turboprop aircraft was performed. The propeller shall have high strength to get the thrust to fly at high speed. The high stiffness and strength carbon/epoxy composite material was used for the major structure and skin-spar-foam sandwich structural type was adopted for improvement of lightness. As a design procedure for the present study, firstly the structural design load was estimated through investigation on aerodynamic load and then flanges of spars from major bending loads and the skin from shear loads were preliminarily sized using the netting rule. In order to investigate the structural safety and stability, stress analysis was performed by finite element analysis code MSC. NASTRAN. Finally, it is investigated that designed blade have high efficiency and structural safety to analyze of aerodynamic and structural design results.

• Composites Research
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• v.25 no.2
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• pp.54-61
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• 2012

In this study, a specific structural design procedure for 2 MW class glass/epoxy composite wind turbine system towers is newly proposed through load case study, trade-off study, optimal structural design and structural analysis. Optimal tower design is very important because its cost is about 20% of the wind turbine system's cost. In the structural design of the tower, three kinds of loads such as wind load, blades, nacelle and tower weight and blade aerodynamic drag load should be considered. Initial structural design is carried out using the netting rule and the rule of mixture. Then the structural safety and stability are confirmed using a commercial finite element code, MSC NASTRAN/PATRAN. The finally proposed tower configuration meets the tower design requirements.

• Journal of the Korean Society of Safety
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• v.28 no.4
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• pp.14-18
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• 2013

Blades of horizontal axis are nowadays made of composite materials. Generally, composite materials satisfy design provides lower weight and good stiffness, while laminate composites have often damages as like the delamination and cracks at the interface of laminates. The box spar and tail parts of a blade are composed of the CFRP/GFRP hybrid laminate composites. However, delamination and the interfacial crack often occur in the interface of CFRP/GFRP hybrid laminate composites under the mixed mode fracture condition, especially mode I and mode II. Therefore, there is a need for the evaluation of the mixed mode fracture behavior during the delamination of CFRP/GFRP hybrid laminates. This study shows the experimental results for the delamination fracture toughness in CFRP/GFRP hybrid laminate composites. Fracture toughness experiments and estimation are performed by using DMMB(Dissimilar mixed mode bending) specimen. The materials used in the test are a commercial woven type CFRP(Carbon fiber reinforced plastic) prepreg(CF3327) and UD type GFRP(Glass fiber reinforced plastic) prepreg(HD224A). A CFRP/GFRP hybrid laminate composite is composed by the 10 plies CFRP and GFRP prepreg for DMMB. A thickness of CFRP and GFRP layer is 2.5mm and 3.0mm, respectively. Also the fulcrum location which is a loading parameter is changed from 80 to 100mm on the specimen of length 120mm because it defines the ratio of mode I to mode II. In this study, the effects of the fulcrum location are evaluated in the viewpoint of energy release rate in mode I and mode II contribution. The results show that the delamination crack initiates at higher displacement and lower load according to the increase of the fulcrum location ratio. And the variation of the energy release rate for mode I and II contributions for the mode mixity are shown.