• 제목/요약/키워드: Composite Casting

검색결과 322건 처리시간 0.023초

($\textrm{Al}_2\textrm{O}_3$+SiCp)/AZ91 하이브리드 Mg 복합재료의 기계적 특성에 미치는 SiCp크기의 영향 (The Effect of SiCp Size on the Mechanical Preperties of ($\textrm{Al}_2\textrm{O}_3$+SiCp)/AZ91 Hybrid Mg Composites)

  • 하창식;김봉룡;조경목;박익민;최일동
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 춘계학술발표대회 논문집
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    • pp.29-33
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    • 2001
  • In the present study, AZ91Mg/$\textrm{Al}_2\textrm{O}_3$ short fiber+SiC particulates hybrid metal matrix composites(MMCs) were fabricated by squeeze casting method. Different particulate sizes of 45, 29 and $9\mu\textrm{m}$ were hybridized with 5% volume fraction to investigate the effect of SiC particulates size on microstructure, mechanical and thermal properties such as hardness, flexural strength, wear resistance and thermal expansion. Results show that the microstructure of the hybrid composites were quite satisfactory, namely revealing relatively uniform distribution of reinforcements. Some aggregation of SiC particulates caused by particle pushing was observed especially in the hybrid composites containing in fine particulates($9\mu\textrm{m}$). The hardness and flexural strength were improved by decreasing particulates size, whereas wear resistance improved by increasing particulates size because of large particulates restricting matrix wear from contacted stress. Regardless of particulates size, thermal expansion of composites was the same. This may be because the content of particulates was in all cases 5 volume fraction.1

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TiNi/6061Al 지적 복합재료의 미세조직에 미치는 냉간압연의 영향. (Effect of cold rolling on the microstructures of TiNi/6061Al smart composites.)

  • 박성기;신순기;이준희
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 추계학술발표대회 논문집
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    • pp.127-130
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    • 2002
  • The 2.5 vol% TiNi/6061Al composites were fabricated by permanent mold casting, and its microstructures and tensile test for the cold rolled composites with maximum 50% reduction ratio were investigated. In the case of TiNi fiber with 2mm interval in preform, the interface bonding of fabricated composites were good. EPMA analysis results were found the small amount of Mg, Si segregated interface of diffusion layer. Transverse section of TiNi fiber was decreased with increasing reduction ratio and 40% reduction ratio was observed microcrack from TiNi fiber. And the tensile strength of composites at 38% reduction ratio was 194MPa. In the case of over 38% reduction ratio, the decrease of the tensile strength was due to TiNi fiber rupture by excess working. The fracture mode was appeared brittle fracture with increasing reduction ratio

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하이브리드 금속복합재료의 윤활마모특성 (Lubricated Wear Properties of Hybrid Metal Matrix Composites)

  • Fu, Hui-hui;Bae, Sung-in;Ham, Kyung-chun;Song, Jung-il
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 추계학술발표대회 논문집
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    • pp.135-138
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    • 2002
  • The purpose of this study is to investigate the lubricated wear properties of Saffil/Al, Saffil/$Al_2O_3/Al$ and Saffil/SiC/Al hybrid metal matrix composites fabricated by squeeze casting method. Wear tests were done on a pin-on-disk friction & wear tester with long sliding distance. The wear properties of the three composites were evaluated in many respects. The effects of Saffil, $Al_2O_3$ particles and SiC particles on the wear behavior of the composites under lubricated conditions were elucidated. Wear mechanisms were analyzed by observing the worn surfaces of the composites. The variation of coefficient of friction (COF) during the wear process was recorded by using a computer. Comparing with the dry sliding condition, all three composites showed excellent wear resistance when lubricated by liquid paraffin. Under intermediate load, Saffil/Al showed best wear resistance among them, and its COF value is the smallest. The dominant wear mechanism of the composites was microploughing, but microcracking also occurred for them to different extent.

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용탕단조한 Ni-aluminide 보강 AC8A기 복합재료의 조직 및 특성 (Microstructure and Properties of Squeeze Cast AC8A MMC Reinforced with Ni-aluminide)

  • 주대헌;김명호;권숙인;김준수
    • 한국주조공학회지
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    • 제17권2호
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    • pp.195-206
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    • 1997
  • AC8A matrix composites reinforced with Ni-aluminide were fabricated by squeeze casting process, and the characteristics and nature of the growth of Ni-aluminide phases at the interface between nickel and aluminurn were investigated. In the as-cast composites, the reaction layer between Ni skeleton and aluminum matrix was found to be $NiAl_3$, regardless of the casting temperatures and the kinds of preforms. During high temperature solution treatment the $NiAl_3$ layer grew and formed new $Ni_2Al_3$ layer. Because of presence of the porosity formed by Kirkendall effect at the interface between $NiAl_3$ and aluminum matrix, the tensile strength of composites was inferior to that of AC8A matrix alloy. However, the composites exhibited superior wear resistance due to the formation Ni-aluminide intermetallic phases. Composite A, of which Ni skeleton was fully transformed into Ni-aluminide, shows better wear resistance than that of composite B which still possessed some unreacted Ni skeleton.

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처짐과 무게를 고려한 주물 프레임의 다중목적 근사최적설계 (Approximate Multi-Objective Optimization of Robot Casting Considering Deflection and Weight)

  • 최하영;이종수;박준오
    • 한국생산제조학회지
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    • 제21권6호
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    • pp.954-960
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    • 2012
  • Nowadays, rapidly changing and unstable global economic environments request a lot of roles to engineers. In this situation, product should be designed to make more profit by cost down and to satisfy distinguished performance comparing to other competitive ones. In this research, the optimization design of the industrial robot casting will be done. The weight and deflection have to be reduced as objective functions and stress has to be constrained under some constant value. To reduce time cost, CCD (Central Composite Design) will be used to make experimental design. And RSM (Response Surface Methodology) will be taken to make regression model for objective functions and constraint function. Finally, optimization will be done with Genetic Algorithm. In this problem, the objective functions are multiple, so NSGA-II which is brilliant and efficient for such a problem will be used. For the solution quality check, the diversity between Pareto solutions will be also checked.

LTCC 소재의 조성과 성형 공정에 따른 소결체의 강도 특성 (The Strength of Sintered Body with the Composition and the Forming Process of LTCC Materials)

  • 구신일;신효순;여동훈;남산
    • 한국전기전자재료학회논문지
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    • 제26권1호
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    • pp.27-32
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    • 2013
  • According to the composition of LTCC material, though it was thought that bulk defect which was made in forming process effects on the densification during the sintering, it was not reported systemically. In this study, we evaluated crystal structure, 3 point bending strength, hardness and microstructure of the samples by uniaxial pressing and tape casting using the commercial powders of the crystallizing glass and the glass/ceramic composite. In the case of glass/ceramic composite, Viox-001 powder with residual glass in the sintering, 3 point bending strength was similar regardless of forming process due to fill the bulk defect by residual glass. In the case of crystallizing glass, MLS-22, because glass phase was small in the sintering, glass did not fill the pore in the sample by uniaxial pressing process, therefore, the 3 point bending strength of it was 167 MPa. However, the 3 point bending strength of the sample by tape casting was 352 MPa and much higher. Meanwhile, crystal structure and hardness were similar regardless of forming process.

환원된 산화그래핀/젤라틴 복합필름의 합성과 분석 (Synthesis and Characterization of Reduced Graphene Oxide/Gelatin Composite Films)

  • Chen, Guangxin;Qiao, Congde;Xu, Jing;Yao, Jinshui
    • 폴리머
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    • 제38권4호
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    • pp.484-490
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    • 2014
  • Reduced graphene oxide (RGO) was fabricated using gelatin as a reductant, and it could be stably dispersed in gelatin solution without aggregation. A series of RGO/gelatin composite films with various RGO contents were prepared by a solution-casting method. The structure and thermal properties of the RGO/gelatin composite films were characterized by UV-vis spectroscopy, Fourier transform infrared (FTIR) spectroscopy, X-ray diffraction (XRD), atomic force microscopy (AFM), scanning electron microscopy (SEM), differential scanning calorimeter (DSC) and thermal gravimetric analysis (TGA). The addition of RGO enhances the degree of crosslinking of gelatin films and decreases the swelling ability of the gelatin films in water, indicating that RGO/gelatin composite films have a better wet stability than gelatin films. The glass transition temperature ($T_g$) of gelatin films is also increased with the incorporation of RGO. The presence of RGO slightly increases the degradation temperature of gelatin films due to the very low content of RGO in the composite films. Since gelatin is a natural and nontoxic biomacromolecule, the RGO/gelatin composite films are expected to have potential applications in the biomedical field.

Influence Study of Aluminum Dross on Polypropylene Matrix-Polymer Composite Material Properties

  • Kongchatree, Khanob;Yaemphuan, Paiboon;Kaewwichit, Jesada;Roybang, Waraporn;Kimapong, Kittipong
    • International Journal of Advanced Culture Technology
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    • 제3권1호
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    • pp.138-144
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    • 2015
  • This paper is aimed to study the influence of aluminium dross from Thai aluminum casting factory on polypropylene matrix-polymer composite material properties. The summarized experimental results are as follows. An increase in the amount of aluminum dross polymer composite material affected to increase hardness, modulus of elasticity and abrasion resistance. However, the increase of the aluminum dross had no effects to change the yield strength and the melting temperature of the polymer composite material. The aluminum dross also affected to form the crystallinity at $117-122^{\circ}C$ and directly increased the rigid property of the composite materials. The microstructure examination revealed that the aluminum dross was located in a polymer matrix and affected to increase the dark colour of the polymer composite material.

재령보정 유효계수방법에 의한 프리스트레스트 합성거더의 장기거동 실험 검증 (Experimental Verification of Age-adjusted Effective Modulus Method to Long-Term Behavior Estimation of Prestressed Composite Girders)

  • 배두병;오창국;최석환
    • 한국강구조학회 논문집
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    • 제24권5호
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    • pp.571-582
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    • 2012
  • 프리스트레스트 합성거더란 합성거더의 하부 콘크리트에 프리스트레싱 강선을 통해 압축력을 도입한 거더형식으로, 본 연구에서는 거푸집을 강재에 매달아 콘크리트의 자중이 강재에 부담된 상태로 합성시켜 단면의 효율을 극대화한 거더를 사용하였다. 이러한 프리스트레스트 합성거더에 대하여 재령보정 유효계수방법을 사용하여 시공단계별로 발생하는 여러 지속하중에 의한 장기거동 효과로 인해 유발되는 프리스트레스의 손실을 산정하고, 실제교량을 대상으로 시공단계별로 계측한 결과에 대해 야쓰미해법을 이용한 결과와 비교하였고, 또한 온도, 습도, 프리스트레스 긴장시기, 바닥판 타설시기를 변수로 한 변수해석을 수행하여 유효성을 검증하였다.

수전해용 술폰화 폴리에테르 에테르 케톤과 고정된 TPA 고분자 복합막의 제조 및 특성 (Preparation and Characterization of TPA Captured CL-SPEEK Polymer Composite Membranes for Water Electrolysis)

  • 차진산;윤영요;김민진;김보영;문상봉;정장훈
    • 한국수소및신에너지학회논문집
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    • 제28권1호
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    • pp.17-23
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    • 2017
  • Polyether ether ketone (PEEK) composite including tungstophosphoric acid(TPA) membranes have been intensively investigated for polymer electrolyte membrane water electrolysis (PEMWE) and thus covalently linked sulfonated polyether ether ketone (CL-SPEEK) with captured TPA composite membranes were prepared and characterized. Sulfonated polyether ether ketone (SPEEK) was prepared in sulfonation of PEEK and was cross-linked with 1,4 diiodobutane. The carbonyl group of SPEEK was reduced with $NaBH_4$ and 3-isocyanatepropyltriethoxysilane (ICPTES) was added. The TPA captured composite was prepared in reaction of TPA with 3-mercaptopropyltrime thoxysilane (MPTMS). The polymer composite membranes showed better thermostability and electrochemical properties than SPEEK. The membranes were prepared by sol-gel casting method. The polymer composite membrane featured 0.1285 S/cm of proton conductivity at $80^{\circ}C$ and outstanding durability.