• Title/Summary/Keyword: Composite Case

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A Study on Electric Vehicle Composite Material Frame Battery Case Using Collision Analysis (충돌해석을 이용한 전기자동차 복합소재 프레임 배터리 케이스에 관한 연구)

  • Lee, Young-Jin;Lee, Sang-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.1
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    • pp.15-21
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    • 2022
  • Collision analysis involving a vehicle frame that includes a battery and a battery case was performed using a carbon fiber composite material (CFRP) and a glass fiber-reinforced plastic (GFRP), which are lightweight materials. Three types of collisions were analyzed: frontal collisions, partial frontal collisions, and side collisions. The maximum stress and deformation levels were measured for each case. To evaluate the stability of ignition and explosion potential of the battery, the maximum stress of the frame was measured before measuring the direct stress to confirm whether the collision energy was sufficiently absorbed. The deformation level of the battery case was measured to confirm whether the battery case affects the battery directly.

Review of the Composite Materials Application to the Solid Rocket Motor Cases (복합재료의 고체 로켓 모터 케이스 적용 리뷰)

  • Lee, Tae-Ho
    • Composites Research
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    • v.25 no.3
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    • pp.82-89
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    • 2012
  • This paper investigated the composite materials application examples and trends in the future to the solid rocket motor cases. The motor case must be stiff and tolerate at the high pressures, and light weight. In accordance to these kind of requirements, the composite materials showed the adaptable efficiency, and glass fibers, aramid, carbon fibers are applied to orderly. The comparison of the motor case efficiencies of the D6AC steel alloy, aramid, carbon fibers results in the carbon fibers best. Also the capacity of the payload will be increased more than 20% by using the high strength ones.

Effect of Various Parameters on Stress Distribution around Holes in Mechanically Fastened Composite Laminates (기계적으로 체결된 복합재료 평판에서 다양한 인자의 영향에 따른 원공 주위의 응력분포)

  • Choi Jae-Min;Chun Heoung-Jae;Byun Joon-Hyung
    • Composites Research
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    • v.18 no.6
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    • pp.9-18
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    • 2005
  • With the wide applications of fiber-reinforced composite material in aero-structures and mechanical parts, the design of composite joints have become a very important research area because the joints are often the weakest areas in composite structures. This paper presents an analytical study of the stress distributions in mechanically single-fastened and multi-fastened composite laminates. The finite element models which treat the pin and hole contact problem using a contact stress analysis are described. A dimensionless stress concentration factor is used to compare the stress distributions in composite laminates quantitatively In the case of single-pin loaded composite laminate, the effects of stacking sequence, the ratio of a hole diameter and the width of a laminate (W/D ratio), the ratio of hole diameter and distance from edge to hole (E/D ratio), friction coefficient and clamping force are considered. In the case of multi-pin loaded composite laminate, the influence of the number of pins, pitch distance, number of rows, row spacing and hole pattern are considered. The results show that P/D ratio and E/D ratio affect more on stress distributions near the hole boundary than the other factors. In the case of multi-pin loaded composite laminate, the stress concentration in the double column case is better than the other cases of multi-pin loaded composite laminate.

A study on the microhardness and the marginal fitness of the various composite resins (수종의 복합레진에 대한 미세경도와 변연적합도 비교)

  • Kim, So-Min;Cho, Ja-Won;Hwang, Kyung-Sook;Kim, Wook-Tae;Kang, You-Hwa;Kim, Nam-Joong
    • Journal of Technologic Dentistry
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    • v.33 no.2
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    • pp.147-156
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    • 2011
  • Purpose: The author performed experiments on the microhardness and the marginal fitness of composite resins after polymerizing 4 kinds of composite resins on MOD standard specimens. Methods: For this study, in order to compare the microhardness and the marginal fitness of 4 kinds of composite resins. Results: The results are as follows. 1. In case of the microhardness, Tescera scored the highest among the four kinds of composite resins. 2. In case of the marginal fitness, Premise Indirect scored the highest. However, there was no statistically significant difference, all staying in clinically practical range. 3. Considering the above results, among the four kinds of composite resins, the author advises to use Tescera during teeth restoration which scored the highest in the micro- hardness. Conclusion: Conclusion: All of the composite marginal fitness were within the clinically useful range.

Properties of Mechanical Joint by Carbon Fiber/Epoxy Sandwich Composite Panels (탄소섬유/Epoxy 샌드위치 복합재판넬의 기계적 취부특성평가)

  • Oh, K.;Lee, S.;Jeong, J.;Cho, S.;Kim, J.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.121-124
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    • 2005
  • This paper was about experimental test properties by mechnical joint of CF1263/Epoxy Al honeycomb panels. In case of mechanical joint using screw, nut shall be secured over than minimize third screw pitch. In case of insert backsheet for increase of joint force, increase weight for assemble by screw pitch. In case of insert backsheet with CF1263/Epoxy, predominant save weight and minimazer of displacement by tensile weight moreover predominant strength. In case of mechanical joint by rivet, rivet of Monobolt has over-hole in hole of CF1263/Epoxy but rivet of PROTRUDING has predominant of mechanical joint.

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Behaviour and design of bolted endplate joints between composite walls and steel beams

  • Li, Dongxu;Uy, Brian;Mo, Jun;Thai, Huu-Tai
    • Steel and Composite Structures
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    • v.44 no.1
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    • pp.33-47
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    • 2022
  • This paper presents a finite element model for predicting the monotonic behaviour of bolted endplate joints connecting steel-concrete composite walls and steel beams. The demountable Hollo-bolts are utilised to facilitate the quick installation and dismantling for replacement and reuse. In the developed model, material and geometric nonlinearities were included. The accuracy of the developed model was assessed by comparing the numerical results with previous experimental tests on hollow/composite column-to-steel beam joints that incorporated endplates and Hollo-bolts. In particular, the Hollo-bolts were modelled with the expanded sleeves involved, and different material properties of the Hollo-bolt shank and sleeves were considered based on the information provided by the manufacture. The developed models, therefore, can be applied in the present study to simulate the wall-to-beam joints with similar structural components and characteristics. Based on the validated model, the authors herein compared the behaviour of wall-to-beam joints of two commonly utilised composite walling systems (Case 1: flat steel plates with headed studs; Case 2: lipped channel section with partition plates). Considering the ease of manufacturing, onsite erection and the pertinent costs, composite walling system with flat steel plates and conventional headed studs (Case 1) was the focus of present study. Specifically, additional headed studs were pre-welded inside the front wall plates to enhance the joint performance. On this basis, a series of parametric studies were conducted to assess the influences of five design parameters on the behaviour of bolted endplate wall-to-beam joints. The initial stiffness, plastic moment capacity, as well as the rotational capacity of the composite wall-to-beam joints based on the numerical analysis were further compared with the current design provision.

A Development of Ultrasonic Defect Analysis Program for Composite Motor Case (복합재 연소관의 초음파 결함 분석 프로그램 개발)

  • Kim, Dong-Ryun;Lim, Soo-Yong;Chung, Sang-Ki;Lee, Kyung-Hoon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.393-399
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    • 2011
  • A defect analysis program of the composite motor case was developed to apply the ultrasonic signal processing method on basis of the ultrasonic pulse-echo method and the defects of FRP delamination and FRP/Rubber disbond in the composite motor case could be quantitatively measured. The defects detected in the composite motor case were in agreement with the results measured with the computed tomography and video microscope. This paper was described about the development process of the defect analysis program to convert the ultrasonic test data into the C-Scan image.

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Electrical and Mechanical Strength Properties of Epoxy/Micro Silica and Alumina Composites for Power Equipment (전력기기용, 에폭시/마이크로 실리카 및 알루미나 복합제의 전기적·기계적 파괴 강도 특성)

  • Park, Joo-Eon;Park, Jae-Jun
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.31 no.7
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    • pp.496-501
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    • 2018
  • In this study, we prepared 40, 45, 50, 55, 60, 65, and 70 wt% content composites filled in epoxy matrix for two micro silica and three micro alumina types for use as a GIS heavy electric machine. As a filler type of epoxy composite, micro silica composites showed excellent AC breakdown strength properties compared to micro alumina composites in the case of electrical properties of micro silica and alumina. The electrical breakdown properties of micro silica composites increased with increasing filler content, whereas those of micro alumina decreased with increasing filler content. In the case of mechanical properties, the micro silica composite showed improved tensile strength and flexural strength compared with the micro alumina composite. In addition, mechanical properties such as tensile strength and flexural strength of micro silica and alumina composites decreased with increasing filler content. This is probably because O-H groups are present on the surface of silica in the case of micro silica but are not present on the surface of alumina in the case of micro alumina.