• Title/Summary/Keyword: Compaction temperature

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The Effects of Current Adjustment on the Preparation of Fe-Al Intermetallic Compounds by Field-Activated Combustion Synthesis (FACS법에 의한 Fe-Al계 금속간화합물의 제조시 통전방식의 영향)

  • Yun, Gi-Seok;Jeong, Jung-Chae;Won, Chang-Hwan
    • Korean Journal of Materials Research
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    • v.9 no.7
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    • pp.680-687
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    • 1999
  • Fe-Al intermetallic compounds were manufactured by using the field-activated combustion synthesis process. Effects of chemical composition(Fe:Al= 3: 1,2:1, 1:1, 1:2, 1:3), Compaction pressure(150, 250, 350MPa) and electrical resistance on the reaction were investigated in this system. As the molar ratio of Al, compaction pressure and electric field increased, the combustion temperature and velocity were increased. The influences for reaction with current adjust way were investigated in this system. But in the absence of a electric field, the reaction could sustain a nonsteady combustion wave and was not completed. The reaction products were characterized with X-ray, SEM and EDXS to determine the structure and composition.

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Densified Fuels from Poplars (포플러로부터 고밀화연료의 제조)

  • 한규성;최돈하
    • Journal of Korea Foresty Energy
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    • v.21 no.3
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    • pp.59-65
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    • 2002
  • Recently, densified fuels from biomass are widely used North America and Europe as a regenerable and clean bioenergy. Compaction of sawdust of poplars(Populus tomentiglandulosa and Populus davidiana) with starch glue for densified fuel were studied. Calorific and elemental analysis were carried out to assess these species as fuel. Hot-press process was used and compaction was performed under temperatures from 120 to $160^{\circ}C$ and at pressure of 50kgf/$cm^2$ for prescribed time. Densified fuels were evaluated by its specific gravities, compressive strengths and fines. In the case of with-glue system, when the press temperature is $160^{\circ}C$ and press time is above 7.5 minutes, densified fuels with fines less than 5% can be produced. On the contrary, in the case of without-glue system, densified fuels with fines less than 5% can be produced by controlling the press conditions and the moisture content of sawdust.

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Effect of Compaction Methods on the Microstructures and Mechanical Properties of α-Alumina (α-알루미나의 미세구조 및 기계적 성질에 미치는 성형방법의 영향)

  • Baek, Jeong Hyun;Lee, Sung gap;Chun, Myoung Pyo
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.32 no.4
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    • pp.333-340
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    • 2019
  • The effects of compaction methods on the sintering density, microstructures, and mechanical properties were investigated in ${\alpha}-alumina$ ceramics. ${\alpha}-Alumina$ powders were granulated with a 10% aqueous solution of polyvinyl alcohol (PVA). Uniaxially pressed (UAP) and cold isostatic-pressed (CIP) samples were prepared by pressing uniaxially at a pressure of 1 ton for 1 min, and isostatically at 200 MPa for 15 min, respectively. Subsequently, both types of samples were sintered at $1,200^{\circ}C$, $1,300^{\circ}C$, $1,400^{\circ}C$, $1,450^{\circ}C$, $1,500^{\circ}C$, $1,550^{\circ}C$, and $1,600^{\circ}C$ at a rate of $5^{\circ}C/min$ for 2 h. The CIP samples were better than the UAP samples for all properties measured, such as the sintering density, Vicker's hardness, and toughness. The CIP sample sintered at $1,400^{\circ}C$ showed the maximum Vicker's hardness and toughness; this may be attributed to the competing effects of a decrease in porosity and the growth of grains with increasing sintering temperature.

Evaulation of Adiabatic Temperature Rise for Concrete with Blast-Furnace Slag replacement (고로슬래그 미분말 치환율에 따른 콘크리트의 단열온도상승 평가)

  • Kim, Joo Hyung;Lee, Do Heun;Jung, Sang Hwa
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.1
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    • pp.18-24
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    • 2013
  • Recently, the interest is increasing about the eco-friendly concrete. Accordingly, the blast furnace slag(BFS), a by-product of industry is known for improving the durability through compaction in concrete and is expanding the use. The research about BFS in concrete be accomplished frequently. In this study, we should know the hydration characteristic of BFS concrete the through the adiabatic temperature rise test due to the replacement of a variety of BFS. In addition, we produced the regression analysis factors through the test result and analyzied the effect for the replacement of BFS. According to test results, the compressive strength showed a slight degradation or equal and the the adiabatic temperature rise figure and rising factors are went down for rising replacment of BFS. In the future, the study about the adiabatic temperature rise equation for the various replacement of BFS and binder is considered necessary.

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Spark Plasma Sintering Behaviors of M-type Barium Hexaferrite Nano Powders

  • Jung, Im Doo;Kim, Youngmoo;Hong, Yang-Ki;Park, Seong Jin
    • Journal of Powder Materials
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    • v.21 no.4
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    • pp.256-259
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    • 2014
  • A magnetic powder, M-type barium hexaferrite (BaFe12O19), was consolidated with the spark plasma sintering process. Three different holding temperatures, $850^{\circ}C$, $875^{\circ}C$ and $900^{\circ}C$ were applied to the spark plasma sintering process with the same holding times, heating rates and compaction pressure of 30 MPa. The relative density was measured simultaneously with spark plasma sintering and the convergent relative density after cooling was found to be proportional to the holding temperature. The full relative density was obtained at $900^{\circ}C$ and the total sintering time was only 33.3 min, which was much less than the conventional furnace sintering method. The higher holding temperature also led to the higher saturation magnetic moment (${\sigma}_s$) and the higher coercivity ($H_c$) in the vibrating sample magnetometer measurement. The saturation magnetic moment (${\sigma}_s$) and the coercivity ($H_c$) obtained at $900^{\circ}C$ were 56.3 emu/g and 541.5 Oe for each.

Application of Taguchi method in optimization of process parameters of ODS tungsten heavy alloys

  • Sayed, Mohamed A.;Dawood, Osama M.;Elsayed, Ayman H.;Daoush, Walid R.
    • Advances in materials Research
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    • v.6 no.1
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    • pp.79-91
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    • 2017
  • In the present work, a design of experiment (DOE) technique using Taguchi method, has been applied to optimize the properties of ODS tungsten heavy alloys(WHAs). In this work Taguchi method involves nine experiments groups for four processing parameters (compaction pressure, sintering temperature, binding material type, and oxide type) with three levels was implemented. The signal-to-noise (S/N) ratio and analysis of variance (ANOVA) were employed to obtain the optimal process parameter levels and to analyze the effect of these parameters on density, electrical conductivity, hardness and compressive strength values. The results showed that all the chosen factors have significant effects on all properties of ODS tungsten heavy alloys samples. The density, electrical conductivity and hardness increases with the increase in sintering temperature. The analysis of the verification experiments for the physical properties (density and Electrical conductivity) has shown that Taguchi parameter design can successfully verify the optimal parameters, where the difference between the predicted and the verified values of relative density and electrical conductivity is about 1.01% and 1.15% respectively.

Electrochemical Properties of FeS2 Thin Film Electrodes for Thermal Batteries (열전지용 FeS2 박막전극의 전기화학적 특성)

  • Im, Chae-Nam
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.30 no.5
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    • pp.318-324
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    • 2017
  • Powder compaction technology is widely used to prepare thermal battery components. This method, however, is limited by the size, thickness, and geometry of the battery components. This limitation leads to excessive cell capacity, overweight, and higher cost of the pellets, which decreases the specific capacities and delays the activation time of thermal batteries. $FeS_2$ thin-film cathodes were fabricated by tape-casting technology and analyzed by SEM and EDS in this paper. The residual organic binder of the $FeS_2$ thin-film cathodes decreased with the temperature of the heat treatment, which improved the specific capacity because of the lower resistance. Specific capacities of the $FeS_2$ thin-film cathodes decreased because of the higher residual binder and the restrictive reaction of active materials with molten salts as the thickness increased. $FeS_2$ thin-film cathodes showed much higher specific capacity (1,212.2 As/g) than pellet cathodes (860.7 As/g) at the optimal heat-treatment temperature ($230^{\circ}C$).

Abnormal grain growth of ZnO ceramics (ZnO 세라믹스 거대입성장)

  • Kim, Young Jung
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.29 no.6
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    • pp.251-256
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    • 2019
  • In the process of ZnO ceramic sintering at a temperature of 1385℃, higher than the normal sintering temperature, some grains were growth up to mm scale. When sintered at 1400℃ for 8 hours, the size of the grains that are not involved in the abnormal growth is as large as 30~40 ㎛, but the size of the abnormal grown grain reaches 1,000 ㎛, which is more than 10,000 times bigger in volume than the normal one within 8 hr growth. As a cause of rapid and abnormal grain growth, primary particle size distribution, compaction density variation within sample and doping of impurities could be considered. The primary particle size distribution could be considered main reason for abnormal grain growth but no solid evidence was obtained. Through the observation of the microstructure, it is presumed that the giant grains grow absorbing the neighbor grains through a grain rotation process.

A Study on the Effects of Ag Addition on the Mechanical Properties and Microstructure in Atomized Al-Zn-Mg Alloys (분무 Al-Zn-Mg 합금의 기계적 성질 및 미세조직에 미치는 Ag 첨가의 영향)

  • Shin, Hee-Sang;Jeong, Tae-Ho;Nam, Tae-Woon
    • Journal of Korea Foundry Society
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    • v.19 no.6
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    • pp.456-465
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    • 1999
  • The overall objective of this study is to investigate the effect of Ag addition on the mechanical properties and microstructure of rapid solidified 7000 Al series alloys. Al-Zn-Mg-Cu alloys with small amounts of Ag was fabricated into the powder by gas atomization. The powder was extruded after the cold compaction and degassing and then followed by T6 heat treatment. Microstructure observation, phase analysis, room and high temperature tensile test and hardness test were pursued. The tensile strength and hardness of Ag-added alloy after heat treatment was increased with increasing Ag contents. However, the elongation of extruded alloys was not increased as much as to be expected. The reason of this result seems to be related to $the{\Omega}$ phase, which contribute to the high temperature strength stability of Al-Cu-Zn alloys through the formation of eutectoid with Ag addition.

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A Study on the factors of Quality variation for High Flowing Concrete in Site (고유동 콘크리트의 품질변동 요인에 관한 연구)

  • Kwon Yeong-Ho;Lee Hyun-Ho;Lee Hwa-Jin;Ha Jae-Dam
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.743-746
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    • 2004
  • This research investigates experimentally an effect on the properties of the high flowing concrete according to variations of concrete materials and site conditions. Variations of sensitivity test are selected items as followings; (1)Concrete temperature, (2)Unit water(Surface moisture of fine aggregate), (3)Fineness modulus of fine aggregate, (4)Addition ratio of high-range water reducing agent. And fresh conditions of the high flowing concrete should be satisfied with required range including slump flow$(65{\pm}5cm)$, 50cm reaching time of slump flow$(4\~10sec)$, V-box flowing time$(10\~20sec)$, U-box height(min.300mm) and air content$(4{\pm}1\%)$. As results of sensitivity test, material variations and site conditions should be satisfied with the range as followings; (1)Concrete temperature is $10\~20^{\circ}C$ (below $30^{\circ}C$), (2)Surface moisture of fine aggregate is within ${\pm}0.6\%$, (3)Fineness modulus of fine aggregate is $2.6{\pm}0.2$ and (4)addition ratio of high range water reducing agent is within $1\%$ considered flow-ability, self-compaction and segregation resistance of the high flowing concrete.

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