• Title/Summary/Keyword: Combustion synthesis process

Search Result 92, Processing Time 0.03 seconds

Effect of Fuel on Synthesis of Nanocrystalline Ni particles by a Combustion Synthesis Process (연소합성법을 이용한 Ni 분말 합성에서 첨가 연료의 영향)

  • 정충환;신형철;이희균;홍계원;윤순길
    • Journal of Powder Materials
    • /
    • v.8 no.1
    • /
    • pp.13-19
    • /
    • 2001
  • Ni and NiO particles were made by a combustion synthesis process. The characteristics of synthesized powders were investigated with various kinds and amounts of fuels such as urea, citric acid and glycine. Ni phase particles without NiO phase were obtained through combustion synthesis process in air atmosphere with-out further calcinations process, when the content of glycine was 2.44 times of the stoichiometric ratio in the precursor solution. Primary particle sizes of synthesized Ni and NiO particles were about 20∼30 nm.

  • PDF

Combustion Characteristics of Synthesis Gas Generated in Waste Pyrolysis Process (폐기물 열분해과정에서 발생된 합성가스의 연소 특성)

  • Ahn, Yong-Soo;Hwang, Sang-Soon;Lee, Sung-Ho;Lee, Hyup-Hee
    • 한국연소학회:학술대회논문집
    • /
    • 2003.05a
    • /
    • pp.143-150
    • /
    • 2003
  • The synthesis gas generated in waste pyrolysis melting process which consists of pyrolysis of waste and melting process of ash is known to be an alternative fuel. Since the compositopn of synthesis gas is much different from other synthesis gases, the fundamental combustion characteristics are analyzed in this study. The radiation heat heat flux is used to estimate the heat flux from flames made by many combinations of fuel and oxidant supply. The results show that the synthesis gas needs much more amount of oxidant for equivalent heat flux to methane flame and the inverse diffusion flame type for synthesis gas burner is suitable for better radiation heat transfer.

  • PDF

Synthesis of Hollandite Powders as a Nuclear Waste Ceramic Forms by a Solution Combustion Synthesis (연소합성법을 이용한 방사성폐기물 고화체 Hollandite 분말 합성)

  • Choong-Hwan Jung;Sooji Jung
    • Korean Journal of Materials Research
    • /
    • v.33 no.10
    • /
    • pp.385-392
    • /
    • 2023
  • A solution combustion process for the synthesis of hollandite (BaAl2Ti6O16) powders is described. SYNROC (synthetic rock) consists of four main titanate phases: perovskite, zirconolite, hollandite and rutile. Hollandite is one of the crystalline host matrices used for the disposal of high-level radioactive wastes because it immobilizes Sr and Lns elements by forming solid solutions. The solution combustion synthesis, which is a self-sustaining oxi-reduction reaction between a nitrate and organic fuel, generates an exothermic reaction and that heat converts the precursors into their corresponding oxide products in air. The process has high energy efficiency, fast heating rates, short reaction times, and high compositional homogeneity. To confirm the combustion synthesis reaction, FT-IR analysis was conducted using glycine with a carboxyl group and an amine as fuel to observe its bonding with metal element in the nitrate. TG-DTA, X-ray diffraction analysis, SEM and EDS were performed to confirm the formed phases and morphology. Powders with an uncontrolled shape were obtained through a general oxide-route process, confirming hollandite powders with micro-sized soft agglomerates consisting of nano-sized primary particles can be prepared using these methods.

Radiation Heat Flux and Combustion Characteristics of Inverse Diffusion Flame Burner Using Synthesis Gas, Part 1 : Air-Fuel Combustion (합성가스를 이용한 역확산버너의 연소 및 복사열전달 특성, Part 1 : 공기-연료 연소)

  • Lee, Pil-Hyong;Park, Chang-Soo;Lee, Jae-Young;Park, Bong-Il;Hwang, Sang-Soon;Lee, Sung-Ho;Anh, Yong-Soo
    • Journal of the Korean Society of Combustion
    • /
    • v.14 no.4
    • /
    • pp.33-40
    • /
    • 2009
  • Waste Thermal Pyrolysis Melting process was proposed and has been studied in order to prevent air pollution by dioxin and fly ash generated from combustion process for disposal of waste. In this study, applicability as the fuel of diffusion burner of synthesis gas formed from Waste Thermal Pyrolysis process was addressed. Results showed that there is no big difference in the flame shape between MNDF and SNDF, and lift off was detected in MIDF but flame is more stable in SIDF which contains hydrogen with high combustion velocity as flow rate in first nozzle is increased. And radiation heat flux in inverse diffusion flame of synthesis gas was found to be more by 1.5 times than that in inverse diffusion flame of methane because of higher mole fraction of $CO_2$ with high emissivity in product gas.

  • PDF

Mechanical Properties and Fabrication of Nanostructured ReSi1.75 by High Frequency Induction Heated Combustion Synthesis (고주파유도가열 연소합성에 의한 나노구조 ReSi1.75 제조 및 기계적 성질)

  • Kim, Byung-Ryang;Kim, Su-Chul;Shon, In-Jin
    • Journal of Powder Materials
    • /
    • v.16 no.1
    • /
    • pp.16-21
    • /
    • 2009
  • Nanostructured $ReSi_{1.75}$ was synthesized to have high density via rapid and cost effective process named as high-frequency induction heated combustion synthesis(HFIHCS) method. For the process, mechanically activated Re-Si powder was used, which had been prepared by mechanical ball milling of Re and Si powders with mixing ratio of 1:1.75. Both combustion synthesis and densification were accomplished simultaneously by applying electric current and mechanical pressure of 80 MPa during the process. The average grain size, hardness, and fracture toughness of the compound were 210 nm, 1085 $kg/mm^2$ and 4 $MPa{\cdot}m^{1/2}$, respectively. The experimental results show that HFIHCS is a promising process for synthesis of nanostructured $ReSi_{1.75}$ which has a potential for both high temperature and thermo-electric applications.

A Study on the Behavior of Combustion Wave Propagation and the Structure of Porous TiNi Body during Self-propagating High-temperature Synthesis Process

  • Kim, Ji-Soon;Gjuntera, Victor E.;Kim, Jin-Chun;Kwon, Young-Soon
    • Journal of Powder Materials
    • /
    • v.17 no.1
    • /
    • pp.29-35
    • /
    • 2010
  • We produced cylindrical porous TiNi bodies by Self-propagating High-temperature Synthesis (SHS) process, varying the heating schedule prior to ignition of a loose preform compact made from (Ti+Ni) powder mixture. To investigate the effect of the heating schedule on the behaviour of combustion wave propagation and the structure of porous TiNi shape-memory alloy (SMA) body, change of temperature in the compact during SHS process was measured as a function of time and used for determining combustion temperature and combustion wave velocity. Microstructure of produced porous TiNi SMA body was observed and the results were discussed with the combustion characteristics. From the results it was concluded that the final average pore size could be controlled either by the combustion wave velocity or by the average temperature of the preform compact prior to ignition.

Effects of Ball Milling for Elemental Powders on Ni-Al based Intermetallics Coating on Mild Steel through Induction Heating Process (Ni-Al계 금속간화합물의 고주파 연소합성코팅에 미치는 볼 밀링의 영향)

  • Lee, Han-Young;Park, Won-Kyu
    • Tribology and Lubricants
    • /
    • v.33 no.6
    • /
    • pp.296-302
    • /
    • 2017
  • Ball milling of elemental powders in advance and using an induction heating system for intermetallic coatings are known to enhance the reactivity of combustion synthesis. In this work, the effects of simultaneously applying these two incentive methods on the properties of intermetallic coatings are studied. Ni-Al powder compacts ball-milled with three different ball-to-powder weight ratio mixtures are synthesized and coated on mild steel by combustion synthesis in an induction heating system. Consequently, similar to an electrical heating system, the positive effects of ball milling on the combustion synthesis are confirmed in the induction heating system. The enhancement in synthetic reactivity achieved by applying the two incentive methods at the same time is greater than that by applying each incentive method separately. In particular, the enhancement is remarkable at low reaction temperature. However, there are limitations to improving the reactivity by simultaneously applying the two incentive methods to the combustion synthesis, unlike the reaction temperature. The microstructure and hardness of the coating layer are both influenced by the ball-charging ratio employed in the ball-milling process.

Synthesis and Characterization of $Cr_3C_2$ for Plasma-arc Deposit by Combustion Synthesis Process (연소합성법에 의한 Plasma-arc Deposit 용 $Cr_3C_2$ 합성 및 특성에 관한 연구)

  • 장윤식;윤정아;이윤복;박성수;김인술;박흥채;오기동
    • Journal of the Korean Ceramic Society
    • /
    • v.33 no.11
    • /
    • pp.1285-1291
    • /
    • 1996
  • Using Cr2O3 Al and graphite powders as starting materials Cr3C2 was synthesized by combustion synthesis process according to the following reaction : 3Cr3C2 +4C+6Allongrightarrow2Cr3C2 +3Al2O3. The synthesis was conducted at 2 atm in an argon atmosphere. in this study main-product was monolithic phase of Cr3C2 /Cr7C3 mixture and sub-product was slag state of $\alpha$-Al2O3. Single phase of Cr3C2 was obtained when crushed main-product was heat-treated at 120$0^{\circ}C$ for 3h in vacuum state with addition of 2.5wt% C. The obtained Cr3C2 powder can be used as plasma-arc deposit material because the flowability index of powder with the size of 9-50${\mu}{\textrm}{m}$ was 66.

  • PDF

Hydriding Behavior of an Mg-xNi Alloys Prepared in Hydriding Combustion Synthesis (수소화 연소합성법을 이용한 Mg-xNi 금속수소화물의 수소저장특성에 관한 연구)

  • Kim, Ji-Ho;Choi, Duck-Kyun;Hwang, Kwang-Taek;Han, Jeong-Sub;Kim, Jin-Ho
    • Transactions of the Korean hydrogen and new energy society
    • /
    • v.21 no.2
    • /
    • pp.123-128
    • /
    • 2010
  • Hydriding combustion synthesis (HCS) can produce full hydrides of alloys and in a short time. The conventional process based on ingot metallurgy cannot produce Mg-based alloy easily with the desired composition and the cast product needs a ling activation process for the practical use of hydrogen storage. In this study, the hydriding properties of Mg-xNi (x=5, 13.5, 54.7wt.%) alloys prepared by hydriding combustion synthesis were evaluated. The hydrogen storage capacity and kinetics of HCS Mg-xNi alloys were strongly dependent on the content of Ni. The HCS Mg-13.5wt.%Ni alloy shows the hydriding behavior to reach the maximum capacity within 30 min. and the reversible $H_2$ storage of 5.3wt.% at 623 K.

Combustion synthesis of carbon nanotubes using their self-catalytic behavior (자기촉매 특성을 이용한 탄소나노튜브의 연소합성 연구)

  • Woo, Sang-Kil;Hong, Young-Taek;Kwon, Oh-Chae
    • Proceedings of the KSME Conference
    • /
    • 2008.11a
    • /
    • pp.1815-1820
    • /
    • 2008
  • Self-catalytic behavior of combustion-synthesized carbon nanotubes (CNTs) is evaluated using a double-faced wall stagnation flow burner with a CNT-deposited stainless steel plate wall. CNT formation is observed using field-emission scanning and transmission electron microscopies and Raman spectroscopy. A self-catalytic behavior of multi-walled CNTs (MWCNTs) shows the enhanced ratio of channel diameter to tube wall thickness and the enhanced intensity ratio of G-band to D-band in Raman spectroscopy, implying that the quality of metal-catalytic, flame-synthesized MWCNTs can be much improved via a CNT self-catalytic flame-synthesis process. Thus, using a DWSF burner through the self-catalytic process has potential in mass production of CNTs having much improved quality.

  • PDF