• Journal of Electrical Engineering and Technology
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• v.11 no.6
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• pp.1729-1734
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• 2016

The surface inspection of a steel billet is a common practice in the steel manufacturing process prior to hot rolling to produce steel wire for tire cord. This billet surface inspection is an important process because flaws on the surface may cause major failures during the product manufacturing phase. This paper presents a computer simulation based on a finite element method for a magnetic flaw detector with a function of the current intensity, the number of coil turns, and the billet proceeding speed during the production phase based on the typical condition of conventional apparatus. Based on the simulation result, the magnitude of the electromagnetic field on the surface diminished with distance from the electromagnet. In addition, the increased current intensity and the increased number of coil turns actually induced a stronger electromagnetic field on the billet surface. On the other hand, the proceeding speed of a billet in its production line had no significant effects. The result in this study may assist to reduce trial and error and to minimize the opportunity costs during the optimization process by applying the findings of this study into the operation condition in the steel billet production line.

• Journal of the Korean Magnetics Society
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• v.25 no.3
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• pp.87-91
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• 2015

This paper reports the design of solenoid in a coilgun for high velocity of projectile in a coilgun system, according to diameter of coil. Coilgun using a magnetic force means a mechanism that can control the magnetic material. When momentarily supply a large current to the solenoid instantaneous magnetic field is created around the coil, the projectile is fired by receiving a magnetic force towards the center of the coil, based on the right-hand rule of Fleming. The velocity of projectile is proportional to the magnetic force generated by the electromagnetic coil. The current affects the life of the coil and the current limit exists. Therefore, the coilgun design, which does not exceed the current limit and the magnetic forces are at the maximum, is required. In this paper, whether it is possible fire looking for the optimal number of turns according to the diameter of the coil from AWG #6 to AWG #18 for the design of the solenoid coil, and comparative analysis firing rate associated with it.

• Proceedings of the KIEE Conference
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• 2006.07b
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• pp.783-784
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• 2006

In case of a difference exist between the experimental value and estimated value of back-emf, there can be a difference of turn number or residual flux density of permanent maget of the motor. In order to presume the turn number, the average length for each coil is used to calculate the resistance. However in producing the motor, doc to the tension of coil, the outer diameter of coil becomes smaller, and then the resistance estimated by average length for each coil is not correct. Therefore in this paper, through the comparison of experiment value and estimated value of inductance, a method of presuming the turn number and PM's residual flux density of an IPM motor is presented. The inductance of IPM motor changes with the rotor position, therefore the rotor part is taken out and then the inductance in open circuit condition is measured. In the analytical calculation, 3D FEM(Finite Element Method) is used, which can consider the leakage flux of end turns in frinzing effect.

• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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• v.25 no.11
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• pp.103-112
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• 2011

This paper is tried to analysis the optical emission spectroscopy related to the position of inductive load coil and flow rates of methane and oxygen in the RF inductive plasma process. According to the position of load coil, peak of $H_{\alpha}$, $H_{\beta}$, and CH were appeared strongly at the middle position of the coil and it decreased both direction. The electron temperature was approximately 0.9[eV] at that position. Emission intensities of $H_{\alpha}$, $H_{\beta}$, and CH increased linearly by increasing input power. In addition, intensities of $H_{\alpha}$ and $H_{\beta}$ increased by increasing the flow rate of oxygen. It might be ascribed that the oxygen species were bonded with $C_nH_m$ by suppressing the combination with hydrogen atoms. Consequently, the optimal position of the inductive coil is decided to the intermediate position between 4th and 5th turns, the wanted carbon thin-film is possible to deposit by controlling flow rates of methane and oxygen.

• Journal of Power Electronics
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• v.17 no.3
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• pp.835-847
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• 2017

A transmitting coil with an optimal topology and number of turns can effectively improve the performance of the wireless power transfer (WPT) systems for endoscope robots. This study proposes the evaluation parameters of the transmitting coils related to the performance of the WPT system to standardize the design of the transmitting coils. It considers both the quality factor of transmitting coils and the coupling factor between the two sides. Furthermore, an analytical model of transmitting coils with different topologies is built to exactly estimate the evaluation parameters. Several coils with the specified topologies are wound to verify the analytical model and the feasibility of evaluation parameters. In the case of a constant power received, the related evaluation parameters are proportional to the transfer efficiency of the WPT system. Therefore, the applicable frequency ranges of transmitting coils with different topologies are determined theoretically. Then a transmitting coil with a diameter of 69 cm is re-optimized both theoretically and experimentally. The transfer efficiency of the WPT system is increased from 3.58% to 7.37% with the maximum magnetic field intensity permitted by human tissue. Finally, the standardized design of the transmitting coil is achieved by summing-up and facilitating the optimization of the coils in various situations.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2003.11a
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• pp.977-983
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• 2003

Free vibration analysis of helical springs was performed by the use of the commercial finite element analysis program, ANSYS. The investigation of national frequency was focused on the effect of various parameters such as boundary conditions, spring indices, number of coil turns and helix angles which are considered to affect the free vibration of a spring. The finite element method was validated by comparison with the result of a previouosly published literature. The similarity of frequency trend was shown among three boundary conditions: clamped-clamped, free-free, simpliy supported-simply supported but there was no similarity in light of mode shapes among them. Several modes showed similar frequencies on and near the frequencies identified by the natural frequency formula of Wahl. Natural frequencies increased with spring indices and number of turns decreasing and with helix angles increasing. The results investigated by finiete element method were compared with the experemental result and theoretical result and showed a good agreement among them.

• Proceedings of the KIEE Conference
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• 2006.07b
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• pp.939-940
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• 2006

An integrated inductor using the low-temperature co-fired ceramics(LTCC ) technology for low-power electronics was fabricated. In the inductor NiZn ferrite sheet(${\mu}_r=230$), was embedded to increase inductance. The inductor has Ag spiral coil with 14 turns($7turns{\times}2layers$), a dimension of 0.6mm in width, 10um in thickness, and 0.15mm pitch. To evaluate the inductance, including the parasitic resistance, the fabricated inductor was calculated and measured. It was confirmed that calculated values were very close to the measured values. Finally as an application of the LTCC integrated inductor to low power electronic circuits, a LTCC buck DC/DC converter with 1W output power and up to 0.5MHz switching frequency using the inductor fabricated was develop.

• The Transactions of the Korean Institute of Electrical Engineers B
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• v.55 no.10
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• pp.534-539
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• 2006

An integrated inductor using the low-temperature co-fired ceramics(LTCC) technology for low-power electronics was fabricated. In the inductor NiZn ferrite sheet$({\mu}_r=230)$, was embedded to increase inductance. The inductor has Ag spiral coil with 14 turns$(7turns{\times}2layers)$, a dimension of 0.6mm in width, 10um in thickness, and 0.15mm pitch. To evaluate the inductance, including the parasitic resistance, the fabricated inductor was calculated and measured. It was confirmed that calculated values were very close to the measured values. Finally as an application of the LTCC integrated inductor to low power electronic circuits, a LTCC boost DC/DC converter with 1W output power and up to 0.5MHz switching frequency using the inductor fabricated was developed.

• Journal of the Korean Society for Nondestructive Testing
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• v.33 no.2
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• pp.219-225
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• 2013

Separate and layered transmitting and receiving spiral coil arrays had been used for the optimized individual applications of magnetostrictive type long-range ultrasonic testing. In this study, it was demonstrated that when taking advantages of the spiral coils with the leg width reduced to be half of the previous one and of the empty spaces due to the decrease of leg width, the transmitting and receiving coil array can be arranged to form a single layer structure allowing more easy use and fabrication. Because of the number of turns of the receiving coils that is proportional to their leg width, the sensitivity of the single layer coil array was about half that of the corresponding double layer coil array while it allowed the receiving amplifier to get faster recovery from a saturation due to the main bang echo. It was also found that the two types of coil arrays have almost the same performances in the view points of signal-to-noise ratio and directivity control.

• Journal of Energy Engineering
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• v.23 no.2
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• pp.13-20
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• 2014

The natural convection heat transfers of a helical coil in a duct were measured experimentally varying the inclination. To achieve high Rayleigh number, mass transfer experiments instead of heat transfer experiments were performed based upon the analogy. The $Ra_D$ was fixed to $4.55{\times}10^6$. The turn numbers were 1~10. the pitch to diameter ratio were 1.3~5, and the inclination of the helical coil $0^{\circ}{\sim}90^{\circ}$. The measured $Nu_D$ for a single turn of the helical coil was very close to that from McAdams heat transfer correlation for a horizontal cylinder. The heat transfers of the helical coil were varied by the pith, number of turns, and duct height in a complex manner showing the velocity, chimney, and pre-heating effects. The results of the study contributes to the phenomenological analyses of the natural convection heat transfer of a compact heat exchanger.