• International Journal of Reliability and Applications
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• v.5 no.1
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• pp.37-46
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• 2004

Coil spring of automobile suspension system is very important to safety and dynamics of passenger car and requires a highly advanced quality control during manufacturing processes. Surface cracks on the coil spring rod produced by mechanical machining and heat treatment may cause a severe accident and large cost to the manufacturer. In order to detect surface cracks of the rod, guided wave technique is applied for a fast total volumetric inspection. Pochhammer equation is studied to investigate the dispersion characteristics of the guided wave in the spring rod and optimal wave modes sensitive to the surface crack are selected experimentally to design the experimental arrangement for the generation of guided wave. Rod samples with different size of artificial axial EDM notch on the surface ranging from 50${\mu}{\textrm}{m}$ to 1 mm are examined by guided wave and inspection results discussed.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.11a
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• pp.877-881
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• 1996

승용차나 소형승합차에는 현가장치의 스프링으로 코일스프링을 많이 사용하고 있으며 최근 들어 승차감의 상을 위해 변위의 증가와 함께 스프링 정수가 증가하는 경화 특성 스프링(hardening type spring)을 많이 채택하고 있는데, 이 특성을 나타낼 수 있는 방법 중 하나가 등반경-테이퍼 소재의 코일스프링이다. 이 논문에서는 주어진 차량조건으로부터 이상적인 스프링 특성곡선을 계산하고 이 곡선을 분할하여 직선의 연결로 근사시켜 분할한 수만큼의 직선적 특성의 스프링으로 직렬 연결되어 있다고 가정하여 이 곡선에 근접된 특성을 가지는 등반경-테이퍼 소재 코일 스프링의 설계방법을 제시하고자 한다.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.18 no.5
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• pp.558-563
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• 2008

Vibration/shock affects biggest taking a train subtraction of vehicle and durability decline. Therefore, absorber is used for vibration/shock isolation and various qualities of the material and design are applied to isolation. This paper proposes vibration/shock absorber that applies 'Disc' spring. Through comparison with 'Disc' spring that has nonlinearity and coil spring that is having linearity, see effect that nonlinearity of isolation gets in vibration/shock Isolation. Coil spring and 'Disc' spring are non-linear numerical analysis and simulation through theory for this, get and investigate comparison result through an experiment finally. Expressed and formulated shock through 'Runge-Kutta' method/impact response to nonlinear-vibration-equation of 1 degree of freedom for numerical analysis. Double half sine pulse of excitation used and analyzed result through spectrum response analysis here. Response of disc spring is compared to response of coil spring by changing $h_o/t$ ratio with computer simulation and the usage of disc spring is increased through analysis of effect of design factors. The purpose of this paper is that the shock response of disc spring is calculated through numerical simulation and to design the optimal absorber under the limited condition. And then, the isolation effect was analyzed through the shock test.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.9 no.6
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• pp.140-151
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• 2000

Springs for vehicle suspension control the vibration of a car and influence on the ridability, safety, and life of a car. in the paper, the computer aided design program has been developed, which design the leaf spring shape from the given specifications using basic theory and the expert\`s knowledge, and the design results are checked by the analysis theory in order to increase the accuracy, and feed back to the design input. For the purpose of easy use, this program consists of pull-down menu and interactive input mode. To prove the effectiveness of this program, two springs, of which one is symmetric, other asymmetric, are designed and analyzed, and the outputs are compared to the experiments. Considering the tolerance of the given specifications, the results are good.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2008.04a
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• pp.990-993
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• 2008

Vibration/shock affects biggest taking a train subtraction of vehicle and durability decline. Therefore, absorber is used for vibration/shock isolation and various qualities of the material and design are applied to isolation. This paper proposes vibration/shock absorber that applies 'Disc'spring. Through comparison with 'Disc' spring that has nonlinearity and coil spring that is having linearity, see effect that nonlinearity of isolation gets in vibration/shock isolation. Coil spring and 'Disc' spring are non-linear numerical analysis and simulation through theory for this, get and investigate comparison result through an experiment finally. Expressed and formulated shock through 'Runge-Kutta' method/impact response to nonlinear-vibration-equation of 1 degree of freedom for numerical analysis. Double half sine pulse of excitation used and analyzed result through spectrum response analysis here. Response of disc spring is compared to response of coil spring by changing ho/t ratio with computer simulation and the usage of disc spring is increased through analysis of effect of design factors. The purpose of this paper is that the shock response of disc spring is calculated through numerical simulation and to design the optimal absorber under the limited condition. And then, the isolation effect was analyzed through the shock test.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2007.11a
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• pp.1266-1271
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• 2007

General coil spring has linearity. However, disc spring has non-linearity so that using this non-linearity disc spring can be designed to do shock-absorbing in cases we need because shock response also has non-linearity. By changing the shape and stacking number, it is satisfactory with response of displacement, velocity and acceleration. Conventionally, disc spring was used to control the vibration against huge load and limited space. However, it is limitedly used because of difficulty of the designing guidance. Therefore, disc spring is needed to study further in order to apply it widely. Response of disc spring is compared to response of coil spring by changing ho/t radio with computer simulation and the usage of disc spring is increased through analysis of effect of design factors. The purpose of this paper is that the shock response of disc spring is calculated through numerical simulation and effect of ho/t and stiffness is analyzed to broad usage so that design factor of disc spring is presented.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.18 no.2
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• pp.153-159
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• 2008

General coil spring has linearity. However, disc spring has non-linearity so that using this non-linearity disc spring can be designed to do shock-absorbing in cases we need because shock response also has non-linearity. By changing the shape and stacking number, it is satisfactory with response of displacement, velocity and acceleration. Conventionally, disc spring was used to control the vibration against huge load and limited space. However, it is limitedly used because of difficulty of the designing guidance. Therefore, disc spring is needed to study further in order to apply it widely. Response of disc spring is compared to response of coil spring by changing $h_o/t$ ratio with computer simulation and the usage of disc spring is increased through analysis of effect of design factors. The purpose of this paper is that the shock response of disc spring is calculated through numerical simulation and effect of $h_o/t$ and stiffness is analyzed to broad usage so that design factor of disc spring is presented.

• Journal of the Computational Structural Engineering Institute of Korea
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• v.25 no.4
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• pp.347-354
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• 2012

The recovery force and displacement occur due to the phase transformation from the martensite phase to the austenite phase induced by the mechanical loading or thermal loading. These recovery force and displacement depend on an initial geometrical configuration of SMAs and loading conditions. Although the SMAs generally generates large recovery forces, the sufficient recovery displacement cannot be expected without a proper design strategy. The functionality of SMAs is limited due to the unbalance between the large recovery force and the small recovery displacement. This study suggests the double coil SMA spring in order to amplifying the recovery displacement induced by the phase transformation. By predicting the recovery displacement of doble coil SMA springs and one coil SMA springs induced by thermal loading, we show that the double coil SMA spring not only mitigate the unbalance of performance but also have a large recovery displacement for its recovery force than one coil SMA spring.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.38 no.1
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• pp.31-36
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• 2014

This paper shows the feasibility of using carbon-fiber-reinforced polymer (CFRP) composite materials for manufacturing automotive coil springs. For achieving weight reduction by replacing steel with composite materials, it is essential to optimize the material parameters and design variables of the coil spring. First, the shear modulus of a CFRP beam model, which has $45^{\circ}$ ply angles for maximum torsional stiffness, was calculated and compared with the test results. The diameter of the composite spring was predicted to be 17.5 mm for ensuring a spring rate equal to that when using steel material. Finally, a finite element model of the composite coil spring with $45^{\circ}$ ply angles and 17.5 mm wire diameter was constructed and analyzed for obtaining the static spring rate, which was then compared with experimental results.

• Proceeding of EDISON Challenge
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• 2016.03a
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• pp.246-255
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• 2016

When spring of the suspension is exerted by an external load, a car should be designed to prevent predictable damages and designed for a ride comfort. We used experiments design to design VON-MISES STRESS and K, a constant, of spring of suspension which is installed in a car as a goal level. We analyzed the result from Edison's Elastic - Plastic Analysis SW(CSD_EPLAST) by setting D, d, n as external diameter of coil, internal diameter of coil, the number of total coil respectively. The experiment design let the outcome be as Full-second order by using Box-Behnken which is one of response surface methods. Experimented and analyzed results based on the established experiments design, We found out design parameter which has desired VON-MISES STRESS and the constant K. Additionally, we predicted life time of when the external load was exerted by repeated load by using fatigue equation, and verification of plastic deformation has also been made. Additionally we interpreted a model, which is formed by optimized design parameter, with linear analysis and non-linear analysis, at the same time we also analyzed plastic deformation with the values from the both models. Finally, we predicted fatigue life of optimized model by using fatigue estimation theory and also evaluated a ride comfort with oscillation analysis.