• 제목/요약/키워드: Coating Speed

검색결과 439건 처리시간 0.026초

용융아연도금라인에서 에어나이프 형상패턴 변경에 의한 단부과도금 진단 (Diagnosis of Edge overcoating by Air Knife Pattern Modification in CGL)

  • 배용환;최홍태
    • Journal of Advanced Marine Engineering and Technology
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    • 제24권3호
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    • pp.20-28
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    • 2000
  • Air wiping technique is widely used because of easy and efficient coating control in present CGL The coating weight is controlled by nozzle header pressure. strip line speed, and the distance between strip and nozzle. Coating defects are resulted from the unbalance of these control factors and the inaccuracy of coating equipments. We investigates the main cause of coating defects, such as edge overcoating and coating deviation through various experiments. It is found that the edge overcoating is mainly come from nozzle lip type, and the coating deviation is caused by the unbalance of dynamic pressure.

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Effect of coating thickness on contact fatigue and wear behavior of thermal barrier coatings

  • Lee, Dong Heon;Jang, Bin;Kim, Chul;Lee, Kee Sung
    • Journal of Ceramic Processing Research
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    • 제20권5호
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    • pp.499-504
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    • 2019
  • The effect of coating thickness on the contact fatigue and wear of thermal barrier coatings (TBCs) are investigated in this study. The same bondcoat material thickness (250 ㎛) are used for each sample, which allows the effect of the coating thickness of the topcoat to be investigated. TBCs with different coating thicknesses (200, 400, and 600 ㎛) are prepared by changing processing parameters such as the feeding rate of the feedstock, spraying speed, and spraying distance during APS(air plasma spray) coating. The damage size on the surface are strongly affected by the coating thickness effect. Although the damage size from contact fatigue using a spherical indenter diminish at a TBC of 200 ㎛, a high wear resistance such as a low friction coefficient and little mass change are found at a TBC of 600 ㎛. These results indicate that the coating thickness strongly affects the mechanical behavior in TBCs during gas turbine operation.

절삭가공용 바이트 수명연장을 위한 TiN 코팅에 관한 연구 (The Tin coating for life-eztension on the cutting bites.)

  • 백영남;유송민;오환섭;전인철;김강법
    • 한국표면공학회지
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    • 제31권6호
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    • pp.400-406
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    • 1998
  • Tool life characteristics were investigated for the TiN coated (PVD) tungsten carbide cutting tools to improve the tool life Experimental variables for Tin coating were coating time and cathode bias voltage and cuting variables were cutting speed and feel rate. As a experiment result, TiN coated tool was extended about from 2.14 to 2.7 times than that of not coated tungsten carbide tools. Also, coating thinkness is much affected to tool life.

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TiN 및 TiCN 코팅 특성이 공구수명에 미치는 영향에 대한 연구 (The effect of TiN and coating parameters on the tool life extension)

  • 백영남;정우창
    • 한국표면공학회지
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    • 제31권6호
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    • pp.317-324
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    • 1998
  • TiN and TiCN films were deposited on the high speed steel by Cathode Arc Ion Plating(CAIP) Process to investigate the tool life extension effect. The experiment variables were bias voltage and deposit time for the TiN coating and reactive gas flow rate ($CH_4:N_2$) under fixing deposit pressure, are current, bias voltage for the TiCN coating respectively. The micro structure and mechanical properties were investigated and compared for among the coating conditions using various methods and machining practice.

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EML-PVD를 이용한 고속 Zn 코팅 (High Speed Zinc Coating by EML-PVD Process)

  • 정우성;남경훈;엄문종;김태엽
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2012년도 춘계학술발표회 논문집
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    • pp.277-277
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    • 2012
  • New concept of coating process, which is called Electro Magnetic Levitation-Physical Vapour deposition (EML-PVD) was developed and investigated. Zinc coating was performed and succeeded for the first time on the steel strip (Cold-rolled Steel) in a continuos pilot line using the EML-PVD process which is specialized in the high deposition rate and high vapor yield. EML-PVD will be expected to be the next generation coating technology to be applied to the steel industry.

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A theoritical study on spin coating technique

  • Tyona, M.D.
    • Advances in materials Research
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    • 제2권4호
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    • pp.195-208
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    • 2013
  • A comprehensive theory of the spin coating technique has been reviewed and the basic principles and parameters controlling the process are clearly highlighted, which include spin speed, spin time, acceleration and fume exhaust. The process generally involves four stages: a dispense stage, substrate acceleration stage, a stage of substrate spinning at a constant rate and fluid viscous forces dominate fluid thinning behaviour and a stage of substrate spinning at a constant rate and solvent evaporation dominates the coating thinning behaviour. The study also considered some common thin film defects associated with this technique, which include comet, striation, chucks marks environmental sensitivity and edge effect and possible remedies.

광섬유 WOW 액상코팅 공정의 코팅액 유동특성 해석연구 (Analysis of Coating Flow Characteristics in Wet-on-Wet Optical Fiber Liquid Coating Process)

  • 김경진;박중윤
    • 반도체디스플레이기술학회지
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    • 제16권4호
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    • pp.91-96
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    • 2017
  • In this computational study of optical fiber manufacturing, WOW (wet-on-wet) double coating process on freshly drawn glass fiber has been numerical modelled and simulated using a simplified geometry of typical optical fiber coating apparatus. The numerical domain includes primary and secondary coating dies along with secondary coating cup and the interface between primary and secondary coating liquids are investigated using level set method. Coating liquid viscosity is an important parameter and its dependence on temperature is also considered. Since there would be possibility for pressure and temperature of primary coating liquid to be increased substantially at high fiber drawing speed, the effects of increased pressure and temperature of primary coating liquid are examined on flow patterns of coating liquids in secondary coating cup. In case that both pressure and temperature of primary coating liquid are high enough, liquid interface becomes noticeably unstable and this flow instability could adversely affect the uniform coatings and final quality of produced optical fiber.

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대면적 페로브스카이트 태양전지 제작을 위한 슬롯-다이코팅 방법 (Slot-die Coating Method for Manufacturing Large-area Perovskite Solar Cell)

  • 오주영;하재준;이동근
    • 한국콘텐츠학회논문지
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    • 제21권12호
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    • pp.918-925
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    • 2021
  • 페로브스카이트 태양전지는 기존의 실리콘 태양전지를 대체하는 차세대 태양전지로서, 페로브스카이트 구조를 가진 유-무기 하이브리드 물질을 광 활성층으로 사용하는 태양전지 소자로 고효율, 저가의 용액 공정 및 저온 공정에 유리한 장점들을 가지고 있으며 지난 10년간 빠른 효율 향상을 보여주었다. 이러한 페로브스카이트 태양전지의 상용화 과정에서 대면적 코팅 방법에 대해서 연구개발이 진행되어야 한다. 대면적 페로브스카이트 태양전지 대면적 코팅 방법 중 하나로 슬롯-다이 코팅방법에 대해서 연구 진행하였다. 메니스커스를 이용하여 기판 위를 지나가며 용액을 코팅하는 방법으로 3D printer에 메니스커스를 장착하여 코팅을 할 수 있도록 하였다. 코팅 시 작용하는 변수로는 bed 온도, coating speed, N2 blowing간격, N2 blowing 높이, N2 blowing세기등이 있으며 이를 조절하여 페로브스카이트 흡수층을 제작 진행하였으며, 대면적 소자 제작을 위한 코팅 조건을 최적화 하였다.

광섬유 대량생산시스템 이중 액상코팅공정의 점성소산 및 공정인자 영향성 해석연구 (Parametric Investigation on Double Layer Liquid Coating Process with Viscous Dissipation in Optical Fiber Mass Manufacturing System)

  • 김경진;박중윤
    • 반도체디스플레이기술학회지
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    • 제17권4호
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    • pp.80-85
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    • 2018
  • The present investigation on optical fiber mass manufacturing features the computational modeling and simulation on a double layer liquid coating process on glass fiber surface. The computational model employs a simplified geometry of typical fiber coating system which consists of primary and secondary coating dies along with secondary coating cup. The viscous dissipation in coating flow is incorporated into the double layer coating process simulations. Heavy temperature dependence of coating liquid viscosity is also considered in the model. The computational results found that the effects of viscous dissipation on both primary and secondary coating layer thicknesses are highly significant at higher drawing speed. Several important coating process parameters such as supply temperature and pressure of primary and secondary coating liquids are investigated and discussed in order to appreciate how those parameters affect the double layer coating layer thickness on fast moving glass fiber.

태양전지 효율 향상용 졸-겔 법에 의한 반사방지 코팅막의 제조 (Preparation of the Anti-Reflective(AR) Coating Film by Sol-Gel Method to Improve the Efficiency of Solar Cell)

  • 김효섭;김영호;최재윤
    • 한국수소및신에너지학회논문집
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    • 제25권2호
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    • pp.145-150
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    • 2014
  • This study investigates the preparation of anti-reflective (AR) coating film to improve the efficiency of solar cell. The AR coating film was successfully obtained by dip-coating with AR coatings prepared by sol-gel method. Fluoroalkylsilane was additionally introduced into the coatings to give the self-cleaning effect of AR coating film. We performed the abrasion test, pencil scratch hardness test and cross-cut test to identify the mechanical strength of AR coating film. As the results, the transmittance of AR coating films with 9.07, 18.13 and 27.20 of IPA/MTMS molar ratios were 93.1, 93.6 and 95.3%, respectively. The water contact angle and transmittance of AR coating film increased by the introduction of hydrophobicity. The prepared AR coating film shows the high level of abrasion, hardness and adhesion. The IPA/MTMS molar ratio of 27.20 and the withdrawing speed range of 0.20 ~ 0.28cm/sec are the optimal coating condition in terms of the transmittance and mechanical strength of AR coating film.