• Title/Summary/Keyword: Clutch gear

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Development of a Pneumatic Semi-Automatic Clutch for Commercial Vehicles based on the CAN Communication (CAN통신 기반의 상용차용 공압구동형 세미오토 클러치 개발)

  • Kim, Seong-Jin;Lee, Dong-Gun;Ahn, Kyeong-Hwan;Lee, Seong-Cheol
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.8
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    • pp.4742-4748
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    • 2014
  • A semi-automatic clutch was developed for drivers of vehicles with manual transmission. The clutch is operated by pressing a switch on the gear stick without stepping on a clutch pedal when the driver wants to shift gears. To automatic control a clutch, driving information is provided by sensors installed under the vehicle. On the other hand, sensors are prone to failure under severe driving conditions and a long time is needed to install or repair these sensors in the vehicle. In this paper, a semi-automatic clutch that received driving information by CAN communication from the ECU was developed and a pneumatic actuator was used to operate the clutch. The semi-automatic clutch by a pneumatic cylinder was operated with a supply air pressure of more than 3bar.

Study on performance test of orchard tractor power transmission systems

  • Sung, Nam-Seok;Chang, Dong-Il;Huh, Yun-Kun;Chung, Sun-Ok;Cho, Jong-Seung;Ha, Jong-Kyou
    • Korean Journal of Agricultural Science
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    • v.40 no.3
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    • pp.237-241
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    • 2013
  • This study started to export an orchard tractor to Europe under the situations that R&D activities for orchard tractor were marginal and even it was not produced. The R&D for orchard tractor has been progressed and the most of it is accomplishing the goal. In this study, the durability of clutch friction part was tested for F/R clutch and moment of inertia of PTO clutch, and it was compared with the design criteria of transmission of tractor. According to the results of inertia test of F/R clutch, hydraulic pressures of clutch satisfied $1,961.33{\pm}196.13kPa$ of design criteria, and the variations of torque for forward and reverse operation were relatively constant. Therefore, it was found that the durability of clutch friction part was stable and reliable. Test results showed that the main hydraulic pressures were maintained $1,961.33{\pm}196.13kPa$ during the tests of moment of inertia of PTO clutch, and when it was operated, the hydraulic pressures were reached $1,961.33{\pm}196.13kPa$. Therefore, it was found that the hydraulic pressures of PTO satisfied the design criteria. By the results that the time of the hydraulic pressures of PTO reaching main hydraulic pressure, and that of torque values restoring to the original was same as the time of the first gear of PTO reaching the maximum rotational speed, it was found that PTO could transfer power to attachments as it was designed.

Unstable Torsional Vibration on the Propulsion Shafting System with Diesel Engine Driven Generator (디젤엔진 구동 발전기를 갖는 추진축계의 불안정한 비틀림진동)

  • 이돈출
    • Journal of KSNVE
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    • v.9 no.5
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    • pp.936-942
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    • 1999
  • Unstable torsional vibration on the marine ship's propulsion shafting system with diesel engine occurred due to a slippage of multi-friction clutch which was installed between increasing gear and shaft generator. In this paper, the mechanism of this vibration was verified via torsional, whirling, axial and structural vibration measurements of shafting system and noise measurement of gear box. And it was also identified by the theoretical analysis method.

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A Study on the Design Paramter of a Hydraulic Shift Actuator of an AMT (자동화 수동변속기의 변속 조작용 유압 액츄에이터의 설계 변수에 관한 연구)

  • Song, Chang-Seop;Lee, Sang-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.10
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    • pp.75-82
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    • 2007
  • The AMT(Automated Manual Transmission) has been developed by utilizing the auto clutch system and the automatic shift mechanism, to automate the clutch operation and shift operation of the existing MT(Manual Transmission). The use of hydraulic actuator for each actuator of the clutch and gear has realized a reduction of fuel consumption and exhaust emission. In this paper, we develop a simulator for the transmission control system of the AMT using AMESim. The developed simulator can be applied to design the hydraulic select actuator system of an AMT.

Failure Study of Tribological Characteristics in Automotive Auto Transmissions (자동차 자동변속기의 트라이볼로지 특성에 관련한 고장사례 연구)

  • Lee Il Kwon;Jeon Yun Su;Kim Chung Kyun;Cho Seung hyun;Kim Han Goo;Ko Young Bae
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.235-240
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    • 2003
  • Auto transmission system is composed by torque converter. clutch, brake, planetary goat and valve body controlling oil pressure. In the automatic transmission, the most largest influence elements are torque converter and clutch for oil performance. In this piper I studied failure of tribology causing sealing poor of the acting parts, leakage of the oil pressure and poor of the lubrication.

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Design Technique for Durability Improvement of Military Vehicle Clutch System (군용차량 클러치 내구수명 향상에 대한 연구)

  • Shin, Cheol-Ho;Kang, Tae-Woo;Kim, Sung-Gon;Kim, Seon-Jin
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.10
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    • pp.117-124
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    • 2019
  • Military Vehicles of the Korean army had been developed before 2004 and used manual transmissions. Manual transmissions contain a clutch system regulating the force from engine to transmission. In this study, a 2.5-ton military vehicle's clutch system was investigated. The existing clutch system had the characteristics that need to adjust the clearance between the clutch cover and release bearing. Improper clearance led to early wear of the clutch disk and failure of the clutch cover. To solve these problems, an improved clutch system was suggested and tested. The improved clutch system contains auto adjustment of the clearance and an enhanced clutch disk. To verify the improved clutch systems, 2 stage tests were conducted: an accelerated life test of the clutch system, and a driving test by trainee of driving more than 3,000km. As a result, the problems caused by the improper clearance adjustment were solved and this design was verified.

Precision Electric Discharge Machining of a Cold Forging Die for Helical Gear Manufacturing (헬리컬기어 냉간단조 금형의 정밀방전가공)

  • Kwon J.J.;Joun B.Y.;Joun M.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.158-161
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    • 2005
  • In this paper, the precision electric discharge machining technology, the powder electric discharge machining technology, is applied to making a cold forging die for making the helical type of clutch gear. Various working conditions are investigated with emphasis on reduction of the electrode wear and enhancement of the surface roughness. Through the research work, the key technology of making the helical gear forging dies is achieved.

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Position Controller for Clutch Drive System of PHEV(Plug in Hybrid Electric Vehicle) (PHEV(Plug in Hybrid Electric Vehicle)의 클러치 구동 시스템을 위한 BLDC 모터의 위치제어기)

  • Jin, Yong-Sin;Shin, Hee-Keun;Kim, Hag-Wone;Mok, Hyung-Soo;Cho, Kwan-Yuhl
    • The Transactions of the Korean Institute of Power Electronics
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    • v.17 no.2
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    • pp.166-173
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    • 2012
  • Plug-in Hybrid Electric Vehicle is driven by the engine, the primary traction motor, and the secondary auxiliary motor generating the electric power for battery charging. Secondary auxiliary motor should be connected to the engine or separated from the engine by the clutch system. This paper presents the position controller of the BLDC motor for the clutch system of Plug-in Hybrid Electric Vehicle. The BLDC motor can be applied to the clutch system in spite of it's low accuracy of the position control due to high gear ratio between the clutch and the motor. Since the attachment and the detachment between the motor and the engine should be carried out within 0.3 seconds, the position controller with fast acceleration and deceleration is implemented. For the torque control with braking operation for the BLDC motor, the modified bipolar PWM method with low current ripple compared to the conventional unipolar PWM is presented. The position control performance of the BLDC motor for the clutch system is verified through the simulation and experiments.

Automatic brake control system (자동 브레이크 제어장치)

  • 하정용
    • Journal of the korean Society of Automotive Engineers
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    • v.11 no.6
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    • pp.17-23
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    • 1989
  • 자동 Brake제어장치(ABCS)는 정차중에는 brake pedal을 놓아도 되고 gear 중립시에는 clutch pedal까지 놓아도 제동력이 계속 되므로 휴식할 수 있으며 출발시에는 전후진, 상하경사에 관계없이 쉽게 출발하므로 자동차 문화에서 혁신적인 발명품이라 할 수 있을 것이다.

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Design and Analysis a Drive-train for a Parallel-type Hybrid Electric Vehicle (병렬형 하이브리드 자동차의 구동장치 설계 및 해석)

  • Kim, Dong-Hyun;Ahn, Sung-Jun;Choi, Jae-Weon
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.7
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    • pp.770-777
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    • 2012
  • This paper deals with the design and modal characteristics analysis of a drive-train for a paralleltype hybrid electric vehicle (HEV). The function of the drive-train system (DTS) in the HEV combines or divides the torque and velocity from the internal combustion engine along with the induction motor. The system consists of a compound planetary gear and unit's electromagnetic clutch to provide the operation modes such as Engine Only (EO), Electric Vehicle (EV), and Hybrid Electric Vehicle (HEV) modes. In order to investigate the characteristics of the velocity and torque flow for the system, dynamic models of the HEV with DTS are derived from the prototype DTS. The performance of the derived dynamic models is evaluated by both computer simulations and experiments according to each mode.