• 제목/요약/키워드: Clearance Design

검색결과 487건 처리시간 0.027초

샌드위치 강판의 전단가공에 있어서 전단면에 미치는 금형 설계 변수의 영향 (Influence of Die Design Variables on the Sheared Surface in Shearing Process of Sandwich Sheet Metal)

  • 김지용;정완진;김종호
    • 소성∙가공
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    • 제14권1호
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    • pp.37-42
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    • 2005
  • In order to invstigate the influence of die design variables on the quality of the sheared surface in cutting of sandwich sheet metals, the cut-off operation is carried out, which is the typical shearing process in sheet metal forming technology. For experiments we made the cut-off die which can be easily adjusted for die design variables such as blankholding force, pad force and clearance. The sandwich sheet metals considered are clad304(STS304-Al1050-STS304) and anti-vibration sheet metal. The shearing process is visualized by the computer vision system installed in front of the cut-off die and the sheared surface is measured and quantitatively compared with the help of the optical microscope after cut-off operation. From test results it is shown that the shearing mechanisms are different according the material of which sandwitch sheet metal is composed. The influence of die design variable is explored and we found optimal conditions for both sandwich sheet metals. It is expected that this investigation can be utilized to get the better sheared surface.

Feasibility study of an earth-retaining structure using in-situ soil with dual sheet piles

  • An, Joon-Sang;Yoon, Yeo-Won;Song, Ki-Il
    • Geomechanics and Engineering
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    • 제16권3호
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    • pp.321-329
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    • 2018
  • Classic braced walls use struts and wales to minimize ground movements induced by deep excavation. However, the installation of struts and wales is a time-consuming process and confines the work space. To secure a work space around the retaining structure, an anchoring system works in conjunction with a braced wall. However, anchoring cannot perform well when the shear strength of soil is low. In such a case, innovative retaining systems are required in excavation. This study proposes an innovative earth-retaining wall that uses in situ soil confined in dual sheet piles as a structural component. A numerical study was conducted to evaluate the stability of the proposed structure in cohesionless dry soil and establish a design chart. The displacement and factor of safety of the structural member were monitored and evaluated. According to the results, an increase in the clearance distance increases the depth of safe excavation. For a conservative design to secure the stability of the earth-retaining structure in cohesionless dry soil, the clearance distance should exceed 2 m, and the embedded depth should exceed 40% of the wall height. The results suggest that the proposed method can be used for 14 m of excavation without any internal support structure. The design chart can be used for the preliminary design of an earth-retaining structure using in situ soil with dual steel sheet piles in cohesionless dry soil.

틈새 변화에 따른 공기 포일 베어링 시스템의 진동 특성에 대한 연구 (Study on the Vibration Characteristics of Air Foil Bearing System by Clearance Variation)

  • 신승훈;박정구;정규강
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2009년도 추계학술대회 논문집
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    • pp.792-796
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    • 2009
  • Application of air foil bearing (AFB) is widely using to cope with requirements of high speed and high efficiency system at turbo machinery. At same time, a wide variety of AFB design methods are required. In this paper, the AFB design factor influencing the most greatly in bearing performance was selected through theoretical analysis and vibration test was conducted using selected factor. Through this process, AFB system applicable for vehicle turbo machinery was developed.

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불확정성을 고려한 기계 시스템의 공차해석 및 신뢰도 해석에 관한 연구 (Study on tolerance and reliability analysis of mechanical systems with uncertainty)

  • 최진호;이세정;최동훈
    • 대한기계학회논문집A
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    • 제22권1호
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    • pp.215-226
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    • 1998
  • This paper addresses an analytical approach to tolerance and reliability analysis of mechanical systems with uncertainty. Many mechanical systems consist of links and lubricated joints. The mobility method is applied to consider lubrication effects and the clearance vector model is used to stochastically define a mechanism for tolerance and reliability analysis. To show the validity of the proposed method, a four-bar path generator and a slider-crank mechanism are considered. The results obtained by applying the proposed method are compared with those by Monte-Carlo simulation.

터보 콤프레셔용 3로브 베어링의 설계에 관한 연구 (A Study of Three Lobe Bearing Design for Turbo Compressor)

  • 이동환;김병옥
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2006년도 추계학술대회논문집
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    • pp.549-555
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    • 2006
  • Three lobe bearings for turbo compressor which appear inner pad damage after field operation has been analysed and redesigned in order to remove the problems. Pre-load and clearance between the pad and journal of the bearing were changed as design parameters from that of the original ones considering suitable maximum temperature and maximum pressure of the bearings. New hearings were manufactured corresponding the redesign. And vibration and temperature were measured according to the API specifications.

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고속가공용 엔드밀의 형상설계에 관한 연구(2) (A Study on the Design of Endmill Geometry in High Speed Machining)

  • 고성림;배승민;김경배;서천석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.19-22
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    • 1997
  • The objective of this research is to use an analytical and experimental approach to develop optimal tool geometry for high speed machining. The tool geometry parameters and cutting process have complex relationships. Until now, numerous cutting tests were needed to acquire optimal design of endmill for the purpose of high speed machining, dut to the insufficient knowledge about process in high speed machining. In order to improve the cutting ability of endmill, a model for optimal cutter shape was developed to minimize resultant cutting force by combing cutting force and wear test and surface roughness test from optimized and conventional cutter with the same cutting condition. Using various tools with different geometry, relationships between the tool geometry parameter, rake angle, clearance angle, lengh of cutter have been stuied.

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Aerodynamic Characteristics of Impulse Turbine with an End Plate for Wave Energy Conversion

  • HYUN BEOM SOO;MOON JAE SEUNG;HONG SEOK WON;KIM KI SUP
    • 한국해양공학회지
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    • 제19권6호통권67호
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    • pp.1-7
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    • 2005
  • This paper deals with the design and aerodynamic analysis of a special-type impulse turbine, with an end plate for wave energy conversion. Numerical analysis was performed using a CFD code, FLUENT. The main idea of the proposed end plate was to minimize the adverse effect of tip clearance of turbine blade, and was borrowed from ducted propeller, with so-called penetrating end plate for special purpose marine vehicles. Results show that efficiency increases up to $5\%$, depending on the flow coefficient; a higher flow coefficient yields increased efficiency. Decrease of input coefficient CAwith an end plate is the main reason for higher efficiency. Performance of end plate at various design parameters, as well as flow conditions, was investigated; the advantages and disadvantages of the presentimpulse turbine were also discussed.

강관의 Guillotine 전단날 형상 설계 (Shape Design of Guillotined Shear Cutters for Steel Pipes)

  • 조해용;이상민;이정길;김용연
    • 한국정밀공학회지
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    • 제22권2호
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    • pp.105-112
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    • 2005
  • The guillotined cutting process for the pipe was studied in this paper. Until now guillotining mechanism can not be practically applied in the industries because of the deformation of sheared section around cutting area, the coarse sheared surface, and the burs. To find optimum shapes of blade, several types of blade were experimentally studied. The cutting force normal to the axial direction of the pipe was compared with the theoretical result based on the cutting energy. The experimental maximum cutting forces were very good agreement with the theoretical results. It also discussed that the design parameters of guillotining system such as the blade shape and the clearance between the blade and the die made effects to the deformation of the cutting cross section area. The results show that the guillotining method can be applicable to the pipe cutting system by optimizing the blade shape and the clearance between the blade and the die of the guillotined cutting system with respect to the sheared pipe material.

고압용 ACGT 시일의 접촉거동 특성에 대한 유한요소 해석 (on Contact Behaviour Characters of ACGT Seal for High pressure using Finite Element Analysis)

  • 최동열;김성원;김청균
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2001년도 제34회 추계학술대회 개최
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    • pp.350-355
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    • 2001
  • Minimum clearance between the piston seal groove of a piston and cylinder bore to ensure against extrusion of the piston seal and leakage of working fluids is an important design parameter for a seal designer in hydraulic cylinder application. Contact force, critical pressure at which extrusion occurs, leakage rate, fluid film thickness and friction force have been analyzed for some design parameter such as clearance between cylinder wall piston, depth of rectangular groove and pressure of sealed hydraulic fluid. In this paper, we analyze displacement and stress of ACGT seal by finite element analysis to understand Contact Behaviour Characters

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급곡선부에서 슬랙량 최적화를 위한 연구 (Study on the Optimization of Slack Design in Sharp Curved Track)

  • 김순철;김영구;전병찬;한종문
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2005년도 추계학술대회 논문집
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    • pp.823-829
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    • 2005
  • The extent of slack is correlative with the wheelbase of vehicle as well as the distance between the inner faces of flanges. Since the movable clearance of wheel flange is getting reduced in curved track, the vehicle is more difficult to negotiate the track. By this reason, a certain extent of slack is normally designed for curved track to allow the movable clearance corresponding to that of straight track. In case of some foreign railways,. the fixed extent of slack has been classified by the ranges of curve radius. In case of KNR, the slack is calculated by a formula for each case of curve radius and it therefore seems quite precise method. However, since there is a wide range of slack adjustment $(S'=0\~15mm)$ in calculation formula itself, too excessive or too little slack can be calculated. This study is to approach the technical review on slack calculation and to offer the reasonable slack design through the full-scale experiment at sharp curved track without slack.

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