• 한국생산제조학회지
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• 제19권4호
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• pp.491-497
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• 2010

The magnetic polishing is the useful method to finish some machinery fabrications by using magnetic power. This method is one of the precision techniques and has an aim for clean technology in the clean pipes. The magnetic abrasive polishing method is not so common in the field of machine that it is not known to widely. There are rarely researcher in this field because of non-effectiveness of magnetic abrasive. This paper deals with mediocritizing magnetic polishing device into regular lathe and this experiment was conducted in order to get the best surface roughness at low cost. This paper contains the result of experiment to acquire the best surface roughness, not using the high-cost polishing material in processing. In this paper, We could have investigated into the changes of the movement of magnetic abrasive grain. In reference to this result, we could have made the experiment which is set under the condition of the magnetic flux density, polishing velocity according to the form of magnetic brush.

• 한국산업보건학회지
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• 제1권2호
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• pp.128-135
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• 1991

To obtain the basic information of environmental working status in mercury industries in Korea, 26 mercury industries were investigated with mercury concentration in air and various factors affecting on workplace environment. The results were as follows : 1. The mean air concentration of mercury was $0.046{\pm}0.035mg/m^3$ in 26 mercury industries. 2. The highest mean air concentration of mercury among 26 mercury industries classified by type of product was found in sodium hydroxide manufacturing industries ($0.054{\pm}0.020mg/m^3$) and the lowest mean was found in mercury battery manufacturing industries ($0.003{\pm}0.002mg/m^3$). 3. While the highest' mean air concentration of mercury was found in manual method ($0.061{\pm}0.041mg/m^3$) among the types of operation method, lowest one was found in automatic method ($0.035{\pm}0.025mg/m^3$). 4. While the mean air concentration of mercury was $0.023{\pm}0.018mg/m^3$ in good clean status of workshop, the mean air concentration of mercury in bad clean status was $0.06{\pm}0.033mg/m^3$. Among various factors affecting on th e air concentration of mercury, clean Iiness of workshop showed statistically significant difference with air concentration of mercury, and automation of workshop and local exhaust ventitlation also played important role in control the air concentration of mercury in the working environment.

• Corrosion Science and Technology
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• 제17권6호
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• pp.279-286
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• 2018

Austenitic stainless steels used in nuclear power plants mainly use pipes made of seamless pipes, which depend on imports. The manufacturing process and high cost are some of the problems associated with seamless pipes. Therefore, in this study, the corrosion characteristics of the seamless pipe and the SAW pipe were assessed to determine the safety and reliability of the SAW pipe in a bid to replace the seamless pipe. Microstructure was analyzed using an optical microscope and the degree of hardness was measured using a Rockwell B scale. Intergranular corrosion resistance was evaluated by ASTM A262 Practice A, C, and E methods. The degree of sensitization was determined using a DL-EPR test. Anodic polarization test was performed in deaerated 1% NaCl solution at $30^{\circ}C$ and the U-bend method was used to evaluate the SCC resistance in 0.01 M $Na_2S_4O_6$ at $340^{\circ}C$ and 40% NaOH solution at $290^{\circ}C$. Weld metal of the SAW pipe specimen showed relatively high degree of sensitization and intergranular corrosion rate. However, annealing to SAW pipes improved the corrosion properties in comparison to that of the seamless pipe.

• 대한기계학회논문집B
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• 제35권12호
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• pp.1249-1255
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• 2011

최근의 반도체 제조용 대규모 클린룸에서는 도입 외기를 가열가습 및 냉각감습하는 외기공조시스템의 에너지소비량이 클린룸 환경을 유지하기 위해 필요한 전체 공조에너지의 약 45 %를 차지하고 있다. 특히 동기(겨울철)의 경우 외기를 가습하기 위한 에너지소비량은 매우 높다. 따라서 에너지절감을 통한 제조비용 절감 및 온실가스 감축을 위해 외기부하와 관계되는 공조에너지의 사용효율 증대 및 철저한 사용합리화가 요구되고 있다. 따라서 반도체 클린룸용 외기공조시스템의 핵심 가습방식인 증기가습과 수분무가습 방식에 대한 소비전력량을 분석하는 것은 에너지절약적 측면에서 상당히 가치가 있다고 판단된다. 본 연구에서는 전극봉식 가습기에 의한 증기가습방식 및 에어와셔에 의한 수분무가습방식 외기공조시스템들의 공조프로세스 및 소비전력량을 외기량 1000 $m^3$/h의 경우 기흥지역의 동기 및 하기의 피크부하에 대해 비교하는 실험을 수행하였다. 실험결과들로부터 에어와셔 수분무가습 외기공조시스템이 전극봉식 증기가습 외기공조시스템보다 연간 소비전력량이 적어서 에너지절약적임을 보여주었다.

• 설비공학논문집
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• 제25권1호
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• pp.7-13
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• 2013

Bio Clean Room(BCR) and pharmaceutical product manufacturing facilities require careful assessment of many factors, including HVAC, controls, room finishes, process equipment, room operations, and utilities. Flow of equipment, personnel, and product must also be considered along with system flexibility, redundancy, and maintenance shutdown strategies. It is important to involve designers, operators, commissioning staff, quality control, maintenance, constructors, validation personnel, and the production representative during the conceptual stage of design. Critical variables for room environment and types of controls vary greatly with the clean space's intended purpose. It is particularly important to determine critical parameters with quality assurance to set limits and safety factors for temperature, humidity, room pressure, and other control requirements. In this paper, oxygen cluster ion equipment was utilized in order to enhance the indoor air quality and to prevent the airborne infection of ward in hospital. Moreover, the performance test of the equipment was also performed in order to develop the optimal sterilization system of BCR using the equipment.

• 한국기계가공학회지
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• 제20권3호
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• pp.122-128
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• 2021

Machining operations require removal of chips to keep the coolant clean and fresh throughout the operation time. In this study, microchip removal equipment was developed using AutoCAD and CATIA programs for 3D modeling and 2D draft. In addition, the flow analysis and electromagnetic field analysis of the equipment were performed using the COMSOL Multiphysics program. The flow design of the coolant oil tank was realized on the basis of fluid analysis results. Further, on the basis of magnetic density analysis, a conveyer was designed for effectively removing metal microchips in the tank by using arrays of neodymium permanent magnets.

• 산업경영시스템학회지
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• 제36권2호
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• pp.1-7
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• 2013

Cleanroom could be largely classified into industrial cleanroom that can be contaminated by particles and bio-cleanroom that can be contaminated by biological particles. Electrical manufacturing companies producing precision machines and electrical parts essentially have industrial cloom facilities and clean technologies to produce defects free products due to particles. Industrial cleanroom should be controlled in respect of 4M1E to prevent from foreign materials of sub-micro unit and to keep out contamination sources from outside. In this paper, a concept for a quantitative methodology to measure the particles from running components was suggested by combining both newly making clean booth such as wear tester and laser particle counter.

• 청정기술
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• 제2권2호
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• pp.201-213
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• 1996

본 연구는 국제적 환경인식의 변화로 이제는 사후처리단계로서 환경문제를 다루는 것이 아니라 사전에 오염을 방지하고 오염의 배출을 최대한 억제하고 자원과 에너지를 최대한 효율적으로 이용하며 오염물질을 완전히 배출하지 않도록 하는 환경관리 수단이 요구됨에 따라 사용범위를 예측하기 힘들 정도로 확대되어 가는 LCA의 필요성과 국제적 논의동향을 살펴보고 대응방안을 제시하였다. 그리고 전자혁명 시대인 현대사회의 핵심인 반도체의 국가경쟁력을 높이고 환경을 새로운 수익창출의 기회로 삼는 계기를 마련하기위해 우리나라의 현실에 적응하기 쉬운 Screening LCA를 통해 반도체의 LCA를 수행함으로써 자원소비 측면에서는 Clip kg당 요구되는 투입물과 에너지의 요구량을 정량화하였고 환경영향 측면에서는 배출물의 영향을 정량화 함으로써 반도체 제품을 생산하는데 어느정도의 비용과 에너지와 물질이 투입되며 그것이 환경에 미치는 영향을 표시할 수 있으며 그로인해 문제공정을 도출하여 공정개선의 기회를 마련할 수 있다.

• 청정기술
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• 제15권4호
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• pp.253-257
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• 2009

LCD 제조공정에서 배출되는 질산과 초산, 인산, 그리고 Al과 같은 금속이온을 함유한 폐에칭액으로부터 진공증발과 확산투석을 이용하여 고순도 인산을 회수하여 인산암모늄을 제조하고자 하였다. 진공증발을 이용하여 질산과 초산을 제거하였다. 진공도가 -650 mmHg인 경우에는 온도 413 K 이상에서 완전 분리되었고, 진공도가 -700 mmHg인 경우에는 온도 393 K 이상의 영역에서 완전히 분리되었다. 그리고 진공도 -730 mmHg의 경우는 온도 383 K 이상에서도 완전 분리가 가능하였다. 99%의 질산과 초산을 제거하였으며, 확산투석을 이용하여 약 97.5% 이상의 Al을 제거하였다. 이렇게 얻어진 고순도 인산과 수산화암모늄을 이용하여 일인산암모늄을 제조하는 공정에서 급격한 발열반응을 제어하고 안정된 적정조건을 도출하기 위하여 수산화암모늄의 농도, 적정 몰비, pH, 온도 등의 반응인자를 조절하여 회수율 약 90%의 일인산암모늄을 제조하였다.

• 한국수소및신에너지학회논문집
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• 제21권6호
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• pp.493-499
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• 2010

Steam reforming (SR) of glycerol, a main by-product of manufacturing process of bio-diesel, for the production of hydrogen was investigated over the Ni-based catalysts. The Ni-based catalysts were prepared by an impregnation method, and characterized by $N_2$ physisorption, CO chemisorption, XRD and TEM techniques. It was found that the Ni/${\gamma}-Al_2O_3$ catalyst showed higher conversion and catalytic stability for the carbon formation than the other catalysts in the steam reforming of glycerol under the tested conditions. The results suggest that the steam reforming of glycerol over modified Ni/${\gamma}-Al_2O_3$ catalyst minimized carbon formation can be applied in hydrogen station for fuel-cell powered vehicles and fuel processor for stationary and portable fuel cells.