• Title/Summary/Keyword: Clay bricks

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A Study on the Plasticity Enhancement of Coal Fry Ash-Clay Bodies (석탄회-점토계 소지의 가소성 증진에 관한 연구)

  • 이기강;이효진;박천주;김동원;김유택;김석범
    • Journal of the Korean Ceramic Society
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    • v.33 no.2
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    • pp.135-142
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    • 1996
  • Fly Ashes which are produced from coal-fired powder plants and classified as general waste can be used as raw materials for bricks and tiles because of their compositional similarity with clays. There was a limit of substituting fly ash for clay because plasticity decreased with increasing fly ash additions. Accordingly this study tried to suggest a feastibility of enhancing the substitution ratio by controlling the interfacial properties of fly ash. The slip with 1:1 volume ratio showed that best dispersive characteristics under the condition of pH 2 Filter pressed cakes made of pH 2 slips also showed better plastickity than those of untreated ones. of pH 2 Filter pressed cakes made of pH 2 also shwoed better plasticity than those of untreated ones.

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Manufacture and Properties of Coal Fly Ash-Clay Body (석탄회-점토계 소지의 제조 및 물성)

  • 송종택;윤성대;류동우;한경섭
    • Journal of the Korean Ceramic Society
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    • v.33 no.7
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    • pp.771-778
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    • 1996
  • Utilization of fly ash by-produced from coal fired power plants and classified as general waste became very important problem to solve in the environmental protection and recycling of waste materials. The possibility of large scale substitution of fly ash as a raw material for bricks and wet tiles was highly expected because the chemical compositions of fly ash were mostly Al2O3 and SiO2 and the properties of it were very similar with clay. Accordingly in order to investigate the substitutional limit these specimens were substituted from 0 to 100 wt% fly ash by 20wt% increment for clay. Fly ash-clay bodies were fired at 1200, 1250 and 130$0^{\circ}C$ and then their properties were measured, It was found that these specimens sintered at 125$0^{\circ}C$ had a good bending strength. Especially when these sintered bodies were added to 20, 40 and 60 wt% fly ash the bending strength of those were 201 , 205 and 191kg.cm2 respectively with the water absorption below 1%, This showed that fly ash could be substituted ab 60 wt% in this experiment.

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A Study on the Strengthening effect of Concrete Reinforcement Bracket on the External Clay Brick Wall (외부치장적벽돌 벽체에 대한 콘크리트 보강브라켓의 보강효과에 관한 연구)

  • Kim, Sun-Woo;Kim, Yang-Jung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.06a
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    • pp.117-118
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    • 2020
  • The masonry structure is constructed by cement mortar binding material of brick objects and uses reinforced hardware (connected hardware or wall tie) together when building. However, over time, the corrosion of reinforced steel and the deterioration of joint mortar as well as bricks cause the risk of collapse. In particular, when the externally decorated brick wall is installed on the concrete girder for each floor, the angle bracket is not constructed or corroded, the full-layer weight load is applied to the wall of 0.5B, which is an example of full-scale or collapse. The purpose of this study is to provide numerical information on the reinforcement design by experimentally studying the structural performance of concrete reinforcement brackets that reinforce the vertical load of the exterior wall.

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Effect of Enzyme Stabilization on Hardening of Clay-rock Brick (점토-골재 벽돌 경화에 있어 효소 사용의 효과)

  • Mitikie, Bahiru Bewket;Lee, Tai-Sik
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.4
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    • pp.366-374
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    • 2017
  • This study investigates enzyme stabilization in clay-rock bricks through mechanical tests and image processing. Appropriate soil mixtures were designed using clay/crushed rock with ratios of 70/30, 60/40, 50/50, 40/60, and 30/70 by weight to verify the strength of the enzyme brick and soil compaction. The maximum compressive and flexural strengths in the 60/40 ratio mixture were found to be 5MPa and 1.25MPa, respectively; however, the maximum dry unit weight of $2.073g/cm^3$ was found in the 50/50 clay/gravel ratio mixture. Generally, the strength of the enzyme brick was improved by 27%. The paper concludes that in order to achieve optimal strength, soils should be mixed with the 60/40 clay/gravel ratio, which provides an adequate strength, while 50/50 ratio should be used for achieving more compaction. The SEM-EDX observation and Matlab image processing verified how the bond structure appeared after enzyme stabilization. It was found that enzymes created bond with the clay soil and the crushed rock for rendering strength and stability.

Use of Sewage Sludge Ash for Construction Material (건설재로서 하수슬러지 소각재의 활용)

  • Lee, Cheo-Keun;Ahn, Kwang-Kuk;Heo, Yol
    • Journal of the Korean GEO-environmental Society
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    • v.4 no.4
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    • pp.25-34
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    • 2003
  • This paper is focused on an experimental study in order to investigate the utilization of sewage sludge ash as the cover and liner materials for the waste disposal landfill or as construction materials. A series of tests were performed to evaluate the basic properties, compaction, compressive strength, consolidation, permeability, and CBR of sewage ash. Specially, clay bricks were made as increasing replacement ratio of sewage ash (such as 5, 10, 15, 20, 25, 30%). And tests were fulfilled for its quality. Bentonite and lime were used as the additives to improve permeability properties of sewage sludge ash. As a result of tests, it was shown that the permeability coefficient decreases as increasing bentonite content and the percentage of bentonite was roughly needed 20% to keep the permeability coefficient below $1{\times}10^{-7}cm/sec$. The results of unconfined compression tests show that sewage ash meets the criteria of the unconfined compression strength for cover material. It was shown that the compressive strength decreases as increasing the replacement ratio of sewage sludge ash and the maximum replacement ratio of sewage sludge ash to satisfy the quality standards of the third degree bricks was about 15%.

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The changing characteristics of Material and Structure of Rural Housing in the aspect of Period and Region (지역별·시기별 농촌주택의 재료 및 구법 특징 변화 연구)

  • Bae, Woong-Kyoo;Joo, Dae-Khan;Jeong, Dong-Seop;Yun, Yong-Woo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.12
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    • pp.6504-6513
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    • 2013
  • The result can be summarized as follows. First, the following periodically changing characteristics were examined:roof form(gambrel/hipped-flat-gable), structure of roof and wall(wood-framed-cement masonry-RC-Light iron framed), roof material(thatched-tiled-slate-cement/steel sheet-asphalt/sandwich panel/mortar water-proofing), wall material(clay plaster/lime plastered-dressing tile/bricks-painting on the cement plastering-native stone dressing/siding/tile), fence material(masonry of stone and cement bricks), and courtyard materials(clay and concrete). Secondly, the regionally changing characteristics of those elements, rural housing structure, roof form, roof structure material, wall finishing material, fence and courtyard material in the outer space, differed according to the location of rural housing, i.e.north, middle, south region. The changing characteristics of both the roof structure and wall structure are similar to those of the three regions.

Characteristics of Specimens Made from Primary Clay and Red Hwangto with MSWI Fly Ash by Sintering Process (Sintering process에 의한 MSWI fly ash를 혼합한 일차점토(一次粘土)와 적황토(赤黃土) 공시체(公試體)의 특성(特性))

  • Yoo, Seung-Chol;Kwon, Moon-Sun;Park, Sang-Min
    • Resources Recycling
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    • v.19 no.2
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    • pp.10-18
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    • 2010
  • This research investigates the feasibility of ceramic specimens made from Primary clay and Red Hwangto with MSWI fly ash. Specimens preduced by mix-design maximum 20 wt% MSWI fly ash were analysed by SEM, UTM, ICP, etc. As a result of measurement,$P_{10}$ specimen was improved on bending strength and $R_5$ specimen was improved on compressive and bending strength. Also amount of extracted heavy metal was suitable for regulatory limits. This indicates that MSWI fly ash is indeed suitable for the partial replacement of ceramic materials in bricks.

Strength properties of composite clay balls containing additives from industry wastes as new filter media in water treatment

  • Rajapakse, J.P.;Gallage, C.;Dareeju, B.;Madabhushi, G.;Fenner, R.
    • Geomechanics and Engineering
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    • v.8 no.6
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    • pp.859-872
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    • 2015
  • Pebble matrix filtration (PMF) is a water treatment technology that can remove suspended solids in highly turbid surface water during heavy storms. PMF typically uses sand and natural pebbles as filter media. Hand-made clay pebbles (balls) can be used as alternatives to natural pebbles in PMF treatment plants, where natural pebbles are not readily available. Since the high turbidity is a seasonal problem that occurs during heavy rains, the use of newly developed composite clay balls instead of pure clay balls have the advantage of removing other pollutants such as natural organic matter (NOM) during other times. Only the strength properties of composite clay balls are described here as the pollutant removal is beyond the scope of this paper. These new composite clay balls must be able to withstand dead and live loads under dry and saturated conditions in a filter assembly. Absence of a standard ball preparation process and expected strength properties of composite clay balls were the main reasons behind the present study. Five different raw materials from industry wastes: Red Mud (RM), Water Treatment Alum Sludge (S), Shredded Paper (SP), Saw Dust (SD), and Sugar Mulch (SM) were added to common clay brick mix (BM) in different proportions. In an effort to minimize costs, in this study clay balls were fired to $1100^{\circ}C$ at a local brick factory together with their bricks. A comprehensive experimental program was performed to evaluate crushing strength of composite hand-made clay balls, using uniaxial compression test to establish the best material combination on the basis of strength properties for designing sustainable filter media for water treatment plants. Performance at both construction and operating stages were considered by analyzing both strength properties under fully dry conditions and strength degradation after saturation in a water bath. The BM-75% as the main component produced optimum combination in terms of workability and strength. With the material combination of BM-75% and additives-25%, the use of Red Mud and water treatment sludge as additives produced the highest and lowest strength of composite clay balls, with a failure load of 5.4 kN and 1.4 kN respectively. However, this lower value of 1.4 kN is much higher than the effective load on each clay ball of 0.04 kN in a typical filter assembly (safety factor of 35), therefore, can still be used as a suitable filter material for enhanced pollutant removal.

Making Technique Studies of Mural Paintings in the No. 6 Tomb of Songsanri, Gongju (공주 송산리 6호분 벽화의 제작기술 고찰)

  • Han, Kyeong-Soon
    • Journal of Conservation Science
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    • v.27 no.4
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    • pp.451-458
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    • 2011
  • This study aims at identifying wall painting production technique of Songsanri No. 6 tomb based on optical examination and scientific analysis along with the investigation of written records of ancient wall paintings. The result displays that bricks with mortar were used for the construction of the wall, and masonry joint were made of lime, sand and gypsum. The surface of brick were plastered with black and thereafter with white lime. Finely sifted clay on the top of the white surface, were applied not with plasterer's trowel but with a brush for making ground surface. The clay are mineral particles smaller than $30{\mu}m$ of silt. The wall paintings of Sonsanri No. 6 is the only example of making ground layer with clay for painting of Sasindo (literally four heavenly animals painting) among remaining wall paintings of ancient tombs. The historical value of the painting should be attributed not only in terms that it displays a rare production techniques which were never discovered in any other paintings in Korea and Asia, but also it might had been uncompleted when the tomb were closed, even though it considers the fact that the wall painting were discovered in damaged condition in 1933.

A study on the technical details of masonry veneer and cavity walls - Focused on the out wyth of clay bricks - (건축물 외부 중공벽의 시공방안에 관한 연구 - 외부 점토벽돌의 사용을 중심으로 -)

  • 양순갑
    • Journal of the Korean housing association
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    • v.8 no.3
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    • pp.219-230
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    • 1997
  • Lack of technical standards, specification and inadequate execution in masonry wall construction in Korea lead to produce serious flaw problems such as crack, efflorescene, and upset etc.. The purpose of this paper is to present the practical details for Masonry cavity wall construction to prevent rain penetration and to accommodate differential movement between the inner and outer wythes of cavity walls. Considering rain penetration and differential movement of both wythes of cavity walls, provision of an adequate air space, an airtight back-up wall, clean cavity with weepholes and vents, properly positioned flashing, tie and shelf angle etc. depend on the cavity wall types will help ensure good performance. The present details included noncorrosive hot dip galvanized steel or stainless steel for metal components, plastic and ultra violet resistant polypropylene Copolymer for other components was taken into account the construction method and several types of cavity walls in Korea

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