• Title/Summary/Keyword: Chemical Plant Safety Management

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A Study on Engineering Design IT Installation of Thermal Relief Valve in a Chemical Plant (화학플랜트에서의 릴리프밸브 설계에 관한 고찰)

  • Char, Soon-Chul;Hwang, Soon-Yong;Jang, Seo-Il
    • Journal of the Korea Safety Management & Science
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    • v.8 no.4
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    • pp.39-51
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    • 2006
  • Based on the practical process engineering design and commissioning and startup operation experiences focused on chemical process safety, the comprehensive review of engineering design and installation of the thermal relief valve with its surrounding facility in a chemical plant piping system is provided to enhance the better understanding of the piping system of characteristics of thermal relief valve which is comprised of the theoretical approach, correlation in terms of temperature and pressure increase caused by external heat supply in a piping system, consideration of thermal relief valve engineering design, pressure relieving system of serial thermal relief valves and exception of their installation. It is earnestly suggested that following topic should be implemented during thermal relief valve engineering design, installation and normal operation as well.

A Study on the Utilization of QR Code for Improving the Effectiveness of Safety Education in Power Plant Workplaces (발전소 사업장의 안전교육 효과성 향상을 위한 QR Code 활용방안 연구)

  • Oh, Myeong-Geun;Kim, Young-Kook;Jeong, Kyung-Ok
    • Journal of the Korea Safety Management & Science
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    • v.24 no.2
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    • pp.33-39
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    • 2022
  • In order to improve the implementation of safety and health education at the site for industrial accident prevention activities, research was conducted to minimize inconvenience and increase utilization by redesigning and developing existing education methods. To date, occupational safety and health education has been conducted without considering the general work characteristics and functional facilities (mechanical, electrical, instrumentation, chemical) of workers (mechanical: turbine, valve, pump, hydraulic system, electrical: generator, breaker, motor, etc.). In particular, plant facilities were classified as mechanical and electrical facilities to improve the methodology for industrial safety and health education for plant maintenance workers. In addition, the "One Page Education Plan" was announced as a learning case because the spread of COVID-19 infectious diseases made it impossible to reduce or control the number of people in all groups and groups. The improvement of this training method will play a major role in improving the effectiveness of safety education in power plant workplaces.

A Study on Developing a Safety Management Evaluation Program (안전관리 평가 시스템 구축에 관한 연구)

  • Kim Yun-Hwa;Lim Dong-Yun;In Cha-Soon;Ko Jae-Wook;Lim Dong-Ho;Choi Soo Hyoung
    • Journal of the Korean Institute of Gas
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    • v.2 no.3
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    • pp.96-100
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    • 1998
  • Chemical plants with high-technological equipments and complex processes are continually increasing potential hazards that may result in huge industrial accidents. If an incident breaks out, it will have a hazardous effect on in-plant workers, neighboring inhabitants or the surrounding environment. Therefore, it is necessary to develop a safety management system that can pre-evaluate the safety and reduce the risk of a chemical plants. The safety management evaluation program developed in this study can implement an effective loss control management in chemical plants. It integrates important lists in safety management lists and legal measures to analyze elements systematically. It also includes incident case analysis and the required components in domestic laws.

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A Study on the Development of Installation and Management of Safety Shower (Safety shower 설치 및 관리기준 개선에 관한 연구)

  • Lee, Dong Hyeok;Yoo, Byung Tae
    • Journal of the Korean Institute of Gas
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    • v.22 no.6
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    • pp.1-7
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    • 2018
  • Currently chemical plant risk have been issued by occurring frequent accidents. Accidents can be generally composed of fire, explosion, release in chemical plant. In case of fire and explosion, accident victims are occurred immediately after accident but release accident, late emergency response cause damage to worker. Especially, there are many victims by late emergency response against chemical exposure to skin. In case of chemical exposure to skin, irreversible damage like death, blindness, burn can be prevented by washing immediately. Safety shower can provide the cleaning for chemical exposure to eye, skin. Most of chemical plants are built in 1980s so equipment become superannuated. In this reason, safety shower also cannot operate normally in emergency situation. Therefor safety shower should be managed by installation and management guideline. This study perform the establishment guideline for safety shower installation and inspection to increase the reliability.

Current research trends for heavy metals of agricultural soils and crop uptake in Korea (우리나라 농경지 중금속 동태 및 작물흡수 연구동향)

  • Lee, Ji-Ho;Kim, Ji-Young;Go, Woo-Ri;Jeong, Eun-Jung;Kunhikrishnan, Anitha;Jung, Goo-Bok;Kim, Doo-Ho;Kim, Won-Il
    • Korean Journal of Environmental Agriculture
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    • v.31 no.1
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    • pp.75-95
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    • 2012
  • BACKGROUND: Increase of heavy metals in agricultural ecosystem has become a social issue nationwide as it is related to public health. This review was performed to find out more systematic and integrated future researches on heavy metals using up to date articles published in the Korean journals related to agricultural environment. METHODS AND RESULTS: Researches on heavy metals in agricultural soils and plant uptake were categorized by the establishment of criteria, analytical methods, monitoring, management of source, characteristics and behavior in soil, plant uptake, bioavailability affecting physico -chemical properties in soil, risk assessment and soil remediation. In the early 1990s, the monitoring for heavy metals in soil has been widely performed. Accumulation of heavy metals in contaminated soil and availability to plants has also attracted interests to study the soil remediation using various physico-chemical methods. The phytoavailability and phytotoxicity of heavy metals have been mainly studied to assess the safety of agro-products using risk assessment techniques in the 2000s. CONCLUSION: Future direction of research on heavy metal in agricultural environment must be carried out by ensuring food safety and sustainability. A steady survey and proper management for polluted regions should be continued. Law and regulation must be modified systematically. Furthermore, studies should expand on mitigation of heavy metal uptake by crops and remediation of polluted fields.

A Process Hazard Analysis using HAZOP (HAZOP을 이용한 공정위험성 평가)

  • 이동형;배기웅;남소영;남경돈;이준열
    • Proceedings of the Safety Management and Science Conference
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    • 2000.05a
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    • pp.193-200
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    • 2000
  • Hazard and operability Review(HAZOP) is widely used as a process safety analysis which systematically identifies potential process deviations and settles the problems. In this paper, we carried out a process hazard analysis using HAZOP in K chemical plant. As a result, we showed that the plant could be operated more safely and be saved a lot of money by eliminating several existing hazardous factors through the change of processes and designs.

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Research on the Prevention of Major Industrial Accident By Integrated Risk Management System (중대산업사고 예방을 위한 종합위험관리체제(IRMS) 구축에 관한 연구)

  • Kwon, Hyuck-Myun;Seong, Dae-Hyun;Kim, Jae-Hyun;Yim, Dae-Sik;Kim, Gi-Young;Pyeon, Mu-Wook;Moon, Il;Ko, Jae-Wook;Lee, Young-Soon;Yoon, En-Sup
    • Journal of the Korean Society of Safety
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    • v.18 no.3
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    • pp.88-93
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    • 2003
  • The Process Safety Management (PSM) by the Law of Industry, Safety and Health has been performed for preventing major accidents of chemical plants since 1996. In terms of preventing chemical accidents more precisely, it is essential to develop a tool for quantitative risk assessment. For this, KOSHA (Korea Occupational Safety and Health Agency) developed an Integrated Risk Management System (IRMS). The system is designed to assimilate data on chemical plant hazards from external database, to integrate these data with location information(topographic and demographic), and to make them user-friendly accessible. The system consists of several main functions: display of five major Korean petrochemical complex layout display of equipment layout with its information utilizing the external database, zonation of the hazard effected area with consequence analyses, the most probable accident scenario generation, accident/incident database and calculation of frequency of accident using equipment reliability database, etc. The highlight of IRMS is to provide the risk contours using GIS(Geographical Information System) technology. IRMS is intended to manage hazardous installation more systematically and effectively, to reduce the number of accident remarkably, further minimizing production loss in the plant. The system is now under application to about 500 PSM sites as well as and emergency authorities in Korea by KOSHA (Korea Occupational Safety and Health Agency)

Application of Risk Based-Inspection for the Safety Improvement of the Chemical Facilities (화학설비의 안전성 향상을 위한 위험기반검사의 적용)

  • Kim Tae-Ok;Lu Hern-Chang;Shin Pyong-Sik;Choi Byung-Nam;Jo Ji-Hoon;Jeong Seong-Gweong;Ki O-Hwan;Shin Dong-Il
    • Journal of the Korean Institute of Gas
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    • v.10 no.3 s.32
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    • pp.13-19
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    • 2006
  • As a way of improving the safety of the facilities, the risk based-inspection (RBI) was executed for the chemical facilities by using K-RBI program, which has been developed based on the API-581 based resource document (BRD). As the result of the evaluation, we found the level of the process safety management (PSM) for the applied plant, quantitative risk of the applied process, risk of static facilities and pipes, and the damage mechanism of the facilities. Thus, we could suggest a proper inspection frequency using the calculated risk of the process and the status of the facilities. The applied plant achieved a reduced inspection cost by an extension of the inspection frequency, improved productivity, improved reliability of the facilities, and a computerized history management.

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A Study on Reasonable Improvement of Legal Requirement for Fire Proofing for Steel Structures in a Chemical Plant (화학플랜트에서 철골구조물 내화기준의 합리적인 개선에 관한 연구)

  • Hwang, Soon-Yong;Char, Soon-Chul;Kang, Kyung-Sik
    • Journal of the Korea Safety Management & Science
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    • v.9 no.1
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    • pp.51-63
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    • 2007
  • It is noted that the disaster such as fire, explosion, collapse has been rapidly increased caused by strength deterioration of steel structures at petrochemical plant during fire. In this regard, it is stressed out that the legal requirement for fire proofing for steel structures at petrochemical plant should be carefully reviewed since the current legal requirement such as Industrial Safety & Health Law, Architectural Law has a conflict and different way of approach. In addition, it is our point of view that the present law should be revised to consolidate into single law including engineering design criteria to reflect unreasonable legal requirement. It is further our point of view that the performance certificate for fire proofing like UL-1709, basis of maintenance should be appropriately and reasonably provided in line with global practice.