• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.7
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• pp.1-7
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• 2019

A chatter lobe analysis is frequently used to look at the chatter state. Even if there is a lot of research on chatter, chatter lobe characteristics are not well defined. In this study, the chatter lobe behavior according to several variables of vibration mode is verified for further clarity. The dynamic variables of the chatter model are defined and their behaviors on chatter lobe boundary are analyzed in detail. In this sense, the chatter model with 2-DOF (2-DOF) was used to analyze chatter stability characteristics. The discussed results are satisfying and these can be used for the prediction of chatter existence in machining processes of 2-DOF systems in several revolution range. These analyses indicate a better agreement for predicting an appropriate stability lobe over a wide detailed range of critical depths of cut in machining operation. The results allow an excellent prediction of chatter according to various static and dynamic variables in machining states. The behavior of chatter dynamic variables in machining were also discussed in detail. All these results can also be applied to other machining processes by establishing a chatter model in a 2-DOF system.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.13 no.6
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• pp.10-16
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• 2004

The detection and analysis of chatter behaviour in endmilling is very complex and difficult so it is necessary to detect and diagnose this chatter phenomenon clearly. This paper presents a new method for detecting the abnormal chatter in endmilling operation, based on the wavelet transform. Using AR spectrum the data that has chatter phenomenon was verified and the fundamental property of chatter and its characteristics in endmilling by using the wavelet transform is reviewed. This result obtained by wavelet transform proves the possibility and reliability of detecting the chatter in endmilling operation.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2004.05a
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• pp.77-82
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• 2004

There were many researches about the chatter vibration occur in the cutting process of machine tools. But there are in sufficient research parts ; the frequency about the chatter vibration and its characteristics and its nonlinear properties. This paper measured signals of vibration that occur before and immediately after and after the chatter vibration. This signals were analyzed through autospectrum obtained by the Fast Fourier Transform(FFT). And then, the nonlinear characteristis were analyzed by cepstrum analysis through FFT of autospectrun.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.5 no.2
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• pp.16-21
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• 2006

In this study, the analytic realization of chatter mechanism using radial basis neural network(RBNN) was introduced and compared with the conventional stability analysis. In this regard, the FFT and time series spectrum analysis was used as a criterion for the existence of chatter in end-milling force. The desired coded outputs of chatter was trained and finally converged to desired outputs. The output of the RBNN match well with the conventional desired stability lobe. Using this trained data, the stability boundary of the radial basis neural network was acquired using the contour plotting. As a result, the proposed stability lobe boundary using RBNN consists well with the conventional analytical boundary that is calculated in characteristic equation of transfer function in chatter dynamics. In this RBNN analysis, two input and three output parameters were used in this paper.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.14 no.5
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• pp.7-12
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• 2005

This paper presents several time series methods to analyze the chatter mechanics by using the power spectrum of these algorithms considering the cutting dynamics. In this study, several time series models such as AR(burg, forwardbackward, geometric lattice, instrument variable, least square, Yule Walker), ARX(1s, iv4), ARMAX, ARMA, Box Jenkins, Output Error were modeled and compared with one another. Finally, it was proven that time series modelings are also a desirable and reliable algorithm than the other conventional methods(FFT) for the calculation of the chatter mode in turning operation. Also, the spectrum of times series methods is a little bit more powerful than the FFT fer the detection of a high noisy and weak chatter mode. The radial cutting force Fy has been used for spectrum and chatter stability lobe analysis in this study.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2012.05a
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• pp.417-418
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• 2012

• Journal of the Korean Society for Precision Engineering
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• v.16 no.7
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• pp.151-157
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• 1999

Vibrations in machine tools make many problems in precision, production efficiency, and machine performance. The relative vibration between a workpiece and a tool is very complicated due to many sources. In this study, the dynamic characteristics of a newly developed CNC lathe were analyzed and its chatter characteristics were predicted by a chatter analysis method using finite element analysis and 3 dimensional cutting dynamics. The simulated results showed very complex characteristics of chatter vibration and the borderline of limiting depth of cut was used as the stability limit. To check the validity of this method, cutting tests were done in the CNC lathe using a boring bar as a tool because boring process is very weak due to long overhang . The experimental results showed that the simplified borderline was to be considered as limiting depth of cut at which the chatter vibration starts and the stability limits depended on various cutting parameters such as cutting speed, feed and nose radius of tool.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2002.10a
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• pp.440-445
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• 2002

The characteristic equation for regenerative chatter loop including a delay element replaced by a rational function is presented by a linear differential-difference equation, accounting for the dynamics of the AMB controllers, the uncut chip thickness equation and the cutting process as well as the rigid spindle dynamics itself. The chatter stability analysis of a rigid milling spindle suspended by 5-axes active magnetic bearings(AMBs) is also performed to investigate the influences of the damping and stiffness coefficients of AMBs on the chatter free cutting conditions, as they are allowed to vary within the stable region formed by the AMB control gains. Several cutting tests varying the derivative gains of the AMB were performed to investigate the regenerative chatter vibrations, and it was concluded that the theoretical analysis results are in good consistency with the test results.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.9 no.5
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• pp.157-164
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• 2000

A machine tool generally has some serious stability problems in the form of tool chatter during the cutting process. Chatter vibration deteriorates the surface finish, reduce tool and machine life, accelerates machine tool system component wear, and may lead to an unacceptable noise sound in the working environment. In this study, the behavior of spectral density of AE signal and principal cutting force signal in order to monitor the chatter vibration in the cutting process has been investigated. From the results, the reliability of proposed monitoring method has been confirmed.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.10 no.4
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• pp.76-83
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• 2001

In this study, the static and dynamic characteristics of turning process was modelled and the analytic realization of regen-erative chatter mechanism was discussed. In this regard, we have discussed on the comparative assessment of recursive times series modeling algorithms that can represent the machining process and detect the abnormal machining behaviors in precision turning operation. In this study, simulation and experimental work were performed to show the malfunction behaviors. For this purpose, new Recursive Extended Instrument Variable Method(REIVM) was adopted for the on-line system identification and monitoring of a machining process. Also, we can apply REIVE algorithms in real process for the detection of chatter frequency and dynamic property and analyze the stability lobe of the system by changing a parameter of cutting dynamics in regenerative chatter mechanics, if it is stable or unstable, Also, The stability lobe of chatter was analysed.