• Title/Summary/Keyword: Charpy Test

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Detemination of Dynamic Stress Intensity Factor of Brittle Materials under Impact Loading (충격하중을 받는 취성재료의 동적응력확대계수 결정)

  • 이억섭;이찬석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.381-386
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    • 1993
  • This paper describes the dynamic fracture behavior of brittle materials under impact loading by using INSAMCR program with instrumented charpy test machine. To calculate the Dynamic Stress Intensity Factor The finite element analysis methods program, INSAMCR, was used. Dynamic fracture characteristic was researched to verify a relationship between Dynamic Stress Intensity Factor and crack tip propagation velocity in WC-6%Co. The relationship between Dynamic Stress Intensity Factor and crack tip velocity revealed typical .GAMMA. shape. INSAMCR was run to verify experimental results in WC-6%Co and shows a good coincidence.

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Experimental study for Charpy impact property according to change of welding consumable & heat input at submerged arc welding (잠호용접의 용접재료 및 입열량에 따른 저온 충격성능의 실험적 고찰)

  • 남성길;장태원;윤동렬;권창길;박창국
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.138-140
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    • 2004
  • In case of applying offshore standard of some class societies, the required impact test temperature is lower than that of class rule to be applied for general commercial ship. This study is performed to consider whether the impact value to be required at offshore standard of BV can be obtained or not under SAW method, 1 run both side welding, to be mainly used for butt joint of plates at domestic ship builder.

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A Study on the Dynamic Fracture Toughness of Welding Structural Steels by Instrumented Impact Testing (계장화 충격시험법에 의한 구조용강 용접부의 동적 파괴인성에 관한 연구)

  • 김헌주;김경민;윤의박
    • Journal of Welding and Joining
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    • v.11 no.1
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    • pp.42-51
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    • 1993
  • In this study, investigations were conducted in calculating parameters of elastic-plastic fracture mechanics using single specimen. The validity of these testing methods was judged by the confirmation of multiple specimen method of stop block test. The results were as follows: In order to measure a fracture toughness using the instrumented impact test, two general requirement must be considered; One, setting up proper impact velocity considered the effect of loading and the other, the necessity of low blow test for obtaining true energy by the compliance correction. It was possible to detect a crack initiation point by calculating the compliance changing rate from a load-defection curve. Criterion of a stable crack growth, $T_{mat}$ could be estimated by using key-curve method for a base metal. and combining Kaiser's rebound compliance with Paris-Hutchison's $T_{appl}$ equation for the brittled zone of welding heat affected.at affected.d.

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The Characteristic of Residual Stress and Fracture Toughness on The Welded Joint of HT50 by Laser Welding (50kg급 고장력강 레이저용접부의 용접잔류응력 및 파괴인성 특성)

  • Ro, Chan-Seung;Bang, Han-Sur;Ko, Min-Sung;Kim, Sung-Ju;Kim, Ha-Sig
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.10a
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    • pp.93-96
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    • 2003
  • Laser beam welding process is a relatively new process in comparison with arc welding process, but it is expected to apply widely because of the many advantages, and research and development of that process is being progressed actively for the practical use. the application of this welding process has been restricted due to the high initial investment and the need of precise processing against the material, but cost reduction and thick plate welding in high speed have become practial by recent technological development, and this welding process to not only small parts in automobile, machinery and physicochemical field, but also a large structure and pipe line are being applied. In order to utilize this welding process appropriately to a steel structure, the properties of welding residual stresses and fracture toughness in welded joints are to be investigated for relibilty. On this study, after performing the finite element analysis, thermal and residual stress properties have been examined to the general structural steel (HT50) by laser beam welding. Besides, the property of fracture toughness has been investigated by the Charpy impact test and 3-points bending CTOD test carried out in the range of temperature between $-60^{\circ}C$ and $20^{\circ}C$. From the research results it is revealed that the maximum residual stress appears in the center of plate thickness and the fracture toughness is influenced by strength mis-match.

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The Welding Residual Stress and Fracture Toughness Characteristics of HT50 Laser Welded Joint (고장력강(HT50) 레이저용접부의 용접잔류응력 및 파괴인성 특성)

  • Ro, Chan-Seung;Bang, Hee-Seon;Bang, Han-Sur;Oh, Chong-In
    • Journal of Ocean Engineering and Technology
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    • v.21 no.3 s.76
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    • pp.71-76
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    • 2007
  • Recently, many industries have been employing the application of laser beam welding, due to the resulting high welding quality, such as smaller width of melting and heat affective zone, smaller welding deformation, and fine grains of weldment, compared to arc welding. However, in order to appropriately utilize this welding process with steel structure, the characteristics of welding residual stresses and fracture toughness in welded joints are to be investigated for reliability. Therefore, in this study, the mechanical properties of weldments by arc and laser welding are investigated using FEM to confirm the weldability of laser welding to the general structural steel (HT50). The Charpy impact test and 3-points bending CTOD test are carried out in the range of temperatures between $-60^{\circ}C\;and\;20^{\circ}C$, in order to understand the effect on the fracture toughness of weldments. From the research results, it has been found that the maximum residual stress appears at the center of plate thickness, and that the fracture toughness is influenced by strength mis-match.

Characterization and 3D Analysis of PETG/POE Thermoplastic Composites (PETG/POE 열가소성 복합재료의 특성평가 및 전산해석)

  • Yu, Seong-Hun;Lee, Jong-Hyuk;Sim, Ji-Hyun
    • Composites Research
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    • v.32 no.6
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    • pp.360-367
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    • 2019
  • In order to apply thermoplastic composites using PETG resin to various industrial fields such as bicycle frames and industrial parts, it is necessary to verify the impact resistance, durability, mechanical properties and 3D analysis of the manufactured composite materials. To improve the mechanical properties, durability and impact resistance of PETG resin, an amorphous resin, in this study, compound and injection molding process were carried out enhanced various weight percent POE(polyolefin elastomer). The thermal and mechanical properties of the thermoplastic composites, and the charpy impact strength, The analysis was performed to evaluate the characteristics according to weight percent of POE. Charpy impact strength test was conducted to analyze the impact characteristics, and the fracture section was analyzed after the impact strength test. In the case of POE material-added thermoplastic composites, thermal and mechanical properties tend to decrease, but workability and impact resistance tend to be superior to those of PETG materials.

Effect of Al Addition on the Cryogenic-Temperature Impact Properties of Austenitic Fe-23Mn-0.4C Steels (알루미늄 첨가에 따른 오스테나이트계 Fe-23Mn-0.4C 고망간강의 극저온 충격 특성)

  • Kim, Sang-Gyu;Kim, Jae-Yoon;Yun, Tae-Hee;Hwang, Byoungchul
    • Korean Journal of Materials Research
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    • v.31 no.9
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    • pp.519-524
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    • 2021
  • The impact properties of two austenitic Fe-23Mn-0.4C steels with different Al contents for cryogenic applications are investigated in this study. The 4Al steel consists mostly of austenite single-phase microstructure, while the 5Al steel exhibits a two-phase microstructure of austenite and delta-ferrite with coarse and elongated grains. Charpy impact test results reveal that the 5Al steel with duplex phases of austenite and delta-ferrite exhibits a ductile-to-brittle transition behavior, while the 4Al steel with only single-phase austenite has higher absorbed energy over 100 J at -196 ℃. The SEM fractographs of Charpy impact specimens show that the 4Al steel has a ductile dimple fracture regardless of test temperature, whereas the 5Al steel fractured at -100 ℃ and -196 ℃ exhibits a mixed fracture mode of both ductile and brittle fractures. Additionally, quasi-cleavage fracture caused by crack propagation of delta-ferrite phase is found in some regions of the brittle fracture surface of the 5Al steel. Based on these results, the delta-ferrite phase hardly has a significant effect on absorbed energy at room-temperature, but it significantly deteriorates low-temperature toughness by acting as the main site of the propagation of brittle cracks at cryogenic-temperatures.

Evaluation of Fracture Strength and Material Degradation for Weldment of High Temperature Service Steel Using Advanced Small Punch Test

  • Lee, Dong-Hwan
    • Journal of Mechanical Science and Technology
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    • v.18 no.9
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    • pp.1604-1613
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    • 2004
  • This paper presents an effective and reliable evaluation method for fracture strength and material degradation of the micro-structure of high temperature service steel weldment using advanced small punch (ASP) test developed from conventional small punch (CSP) test. For the purpose of the ASP test, a lower die with a minimized ${\Phi}$1.5 mm diameter loading ball and an optimized deformation guide hole of ${\Phi}$3 mm diameter were designed. The behaviors of fracture energy (E$\_$sp/), ductile-brittle transition temperature (DBTT) and material degradation from the ASP test showed a definite dependency on the micro-structure of weldment. Results obtained from ASP test were compared and reviewed with results from CSP test, Charpy impact test, and hardness test. The utility and reliability of the proposed ASP test were verified by investigating fracture strength, behavior of DBTT, and fracture location of each micro-structure of steel weldment for test specimen in ASP test. It was observed that the fracture toughness in the micro-structure of FL+CGHAZ and ICHAZ decreased remarkably with increasing aging time. From studies of all micro-structures, it was observed that FGHAZ microstructure has the most excellent fracture toughness, and it showed absence of material degradation.

Temperature Effect on Impact Fracture Behavior of GF/PP Composites (GF/PP 복합재료의 충격파괴거동에 대한 온도효과)

  • Koh, Sung-Wi;Um, Yoon-Sung
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.41 no.1
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    • pp.78-84
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    • 2005
  • The main goal of this work is to study the effects of temperature and volume fraction of fiber on the Charpy impact test with GF/PP composites. The critical fracture energy and failure mechanisms of GF/PP composites are investigated in the temperature range of 60^{\circ}C$ to -50^{\circ}C$ by impact test. The critical fracture energy increased as the fiber volume fraction ratio increased. The critical fracture energy shows a maximum at ambient temperature and it tends to decreases as temperature goes up or goes down. Major failure mechanisms can be classified such as fiber matrix debonding, fiber pull-out and/or delamination and matrix deformation.

Material Degradation in KS D 3503 SS400 Rolled Steel at $179^{\circ}C$ (KS D 3503 SS400 압연강 $179^{\circ}C$에서의 재질열화 연구)

  • Baek, Un-Bong;Park, Jong-Seo;Nahm, Seung-Hoon
    • Journal of the Korean Society of Safety
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    • v.21 no.4 s.76
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    • pp.13-18
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    • 2006
  • In spite of frequent defect in industrial boilers, life assessment or diagnostic method for them has not been actively studied. In this research, SS400 carbon steel used in industrial boilers is simulated with artificial aging heat treatment. To do qualitative life assessment, differences in micro-structures and hardness of SS400 by the degradation time are studied. In addition, variation in material properties by aging was observed with the tensile test at room temperature and $179^{\circ}C$ and changes in ductile to brittle transition temperature was observed with the charpy impact test performed at several test temperature.