• Title/Summary/Keyword: Characteristic inspection

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Determination of Optimum Process Mean and Screening Limit for a Production Process Based on Two Correlated Variables (2개의 상관변수를 이용한 생산공정의 최적 공정평균 및 경사기준값의 설정)

  • 이민구
    • Journal of Korean Society for Quality Management
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    • v.28 no.3
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    • pp.155-164
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    • 2000
  • This paper considers the problem of determining the optimum proccss mean value of the quality characteristic of interest, and the screening limit for two correlated variables under single-stage screening. In the single-stage screening, inspection is performed on two correlated variables which are correlated with the quality characteristic of interest. Model is constructed which involves selling price, production, inspection, and penalty costs. Method for finding the optimum process mean and screening limit are presented when the quality characteristic of interest and the correlated variables are assumed to be jointly normally distributed. A numerical example is presented and numerical analysis is performed to compare the proposed screening based on two screening variables with screening based on one screening variable.

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Economic Selection of the Lower Limit and the Process Mean for a Continuous Production Process (연속생산공정에서 규격하한과 공정평균의 경제적 설정)

  • Hong, Sung-Hoon;Lim, Hoon
    • Journal of Korean Society for Quality Management
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    • v.23 no.3
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    • pp.20-32
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    • 1995
  • This paper is concerned with the economic selection of both the lower limit and the process mean for a continuous production process. Consider a production process where items are produced continuously. All of the items are subject to acceptance inspection. The items for which the measured values of the quality characteristic are larger than the lower limit are accepted, and those smaller than the lower limit are rejected and excluded from shipment. The process mean may be set higher to reduce the costs incurred by imperfect quality. Using a higher process mean, however, results in a higher production cost when production cost is an increasing function of the quality characteristic. Assuming that the quality characteristic is normally distributed with known variability, cost models are constructed which involve production cost, cost incurred by imperfect quality, rejection cost, and inspection cost. Methods of finding optimal values of the lower limit and the process mean are presented and numerical examples are given.

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Bond Stress of the Bar Removed Rust with Concrete (전식녹을 제거한 철근과 콘크리트의 부착응력에 관한 실험적 연구)

  • Choi, Hyo-Seok;Lee, Joo-Il;Ryu, Soo-Hyun;Yu, Ho-Hyun;Kim, Jin-Mu
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.5 no.1
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    • pp.188-194
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    • 2001
  • A reinforced concrete structure is complex structure that works as one body with bonding role of steel bar and concrete. The bonding action between steel bar and concrete makes possible the compound structure. The transmission of mutual strength of the steel bar with concrete in structure is determined by the bonding characteristic of steel bar and concrete surface. But the efficiency of bonding characteristic of steel bar is Questionable by the corrosion cause by the delay construction term, the wrong management, etc. So this study investigate bonding characteristic of reinforced concrete using pull-out test method which steel bar removed rust and the principal variables of this study are concrete compression strength and the degree of corrosion. The result showed that bonding strength tend to increase when removed rust of steel bar whereas it tend to decrease when not removed rust.

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Development of Automated Display Image Characteristic Inspection System of Braun Tube(CRT) (브라운관의 화상계측 자동화 시스템 개발)

  • 유우식;장성호;이도경
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.18 no.35
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    • pp.1-8
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    • 1995
  • Automatic inspection system software for display image characteristic of CRT is developed. There are two major contributions of this software development. One is that the data from measuring equipments which was usually collected manually is automatically collected through RS-232C port and is saved in computer, then, trend analysis graph and final reports are generated. The other is that evauation of characteristic of electron gun was automatically processed by CCD camera and image processing technique. The system is developed under MS-Windows environment utilizing Borland C++4.0 Compiler and DT 3852-8 image processor board. This system can save the time and man power to measure and to anayze the image characteristics relative to current method.

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A New Inspection Method of PDP Electrode Pattern Defects

  • Kim, Taehong;Sunkyu Yang;Tak Eun;Park, Sehwa;Ilhong Suh
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.457-457
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    • 2000
  • The display module of PDP consists of a pair of fine electrode patterned panels. For example, in case of 42" PDP, thousands of electrode patterns should be placed on panel, where length, width, and height of each pattern m one meter, 50${\mu}{\textrm}{m}$, and 30${\mu}{\textrm}{m}$ respectively. And pitch between patterns is around 200${\mu}{\textrm}{m}$. Electrode patterns are frequently damaged during the production process, and thus might be broken. These breakage will result in open-circuited electrical characteristic of a pattern and/or open-circuited electrical characteristic between patterns. Therefore, inspection of pattern defects is the inevitable process to improve production yield rate of the panel. In this paper, we first review several types of PDP pattern defects which affects yield-rate of PDP. And, problems of inspecting such pattern defects by a typical inspection method is addressed. Then, a novel inspection method is proposed to overcome the difficulties, where some new components and the algorithm to detect the electrode defects are explored.ored.

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Economic Screening Inspection Plan Under Linear Inspection Error (선형검사과오(線型檢査過誤)를 고려한 최소비용(最少費用)의 선별검사방식(選別檢査方式))

  • Kim, Gwang-Seop;Hwang, Ui-Cheol
    • Journal of Korean Society for Quality Management
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    • v.16 no.2
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    • pp.82-91
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    • 1988
  • This study is concerned with the development of the economic sampling inspection plan when it is possible to carry out a nondestructive screening inspection for the rejected lots by substitutive characteristics closely related to the original quality characteristic. It is assumed that the probabilities of those errors depend linearly on the fraction defective of the process. The inspection policies considered are as follows: take a random sample of size n from the lot of size N and perform a destructive test on the sample. If the number of the defective items is not greater than a critical number C, accept the lot. Expected cost functions are obtained when the process average can be considered to follow a beta distribution and the way of finding the optimal values of (n, c) is to be explored.

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Multivariate Sequential Rectifying Inspection with Applicability to the Motor Vehicle Emission Certified Test (자동차 배출가스보증시험에 다변수 축차검사의 적용에 관한 연구)

  • Jo, Jae-Rip
    • Journal of Korean Society for Quality Management
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    • v.19 no.2
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    • pp.63-77
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    • 1991
  • Currently the problem of air pollution caused by the motor vehicle emission is one of the most serious problems to be solved. Thus we needed the inspection method and technical innovation constraining the motor vehicle emission. In order to establish the more reasonable certified test, the multivariate sequential rectifying inspection plan designed in this paper has been applied to the domestic vehicles by analyzing the statistic characteristics of the emission distribution. This inspection method is designed to satisfy the evaluation measure constraining domestic vehicle emission, and it serves the defect rectifying system and performance certification of catalytic converts. As the prior parameter for the domestic vehicles, we used the data for the catalytic converts which passed the certified test excuted by the EPK. For the case of engine test, we used those data which passed the certified test of domestic vehicles. The multivariate sequential rectifying inspection plan of the vector parameter is able to minimize the average sample number and increase the pass probability of operating characteristic curve.

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Optimal Replacement Policy of Degradation System with Loss Function (손실함수를 고려한 열화시스템의 최적교체정책)

  • 박종훈;이창훈
    • Journal of Applied Reliability
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    • v.1 no.1
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    • pp.35-46
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    • 2001
  • Replacement policy of a degradation system is investigated by incorporating the loss function. Loss function is defined by the deviation of the value of quality characteristic from its target value, which determines the loss cost. Cost function is comprised of the inspection cost, replacement cost and loss cost. Two cost minimization problems are formulated : 1)determination of an optimal inspection period given the state for the replacement and 2)determination of an optimal state for replacement under fixed inspection period. Simulation analysis is performed to observe the variation of total cost with respect to the variation of the parameters of loss function and inspection cost, respectively As a result, parameters of loss function are seen to be the most sensitive to the total cost. On the contrary, inspection cost is observed to be insensitive. This study can be applied to the replacement policy of a degradation system which has to produce the quality critical product.

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A Study on Inspection Technology of PDP ITO Defect (PDP ITO 결함 검출기술에 관한 연구)

  • 송준엽;박화영;정연욱;김현종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.191-195
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    • 2003
  • The formation degree of sustain (ITO pattern) decides quality of PDP (plasma display panel). For this reason. it makes efforts in search defects more than 30 ${\mu}{\textrm}{m}$. Now, the existing inspection process is dependent upon naked eye or SEM equipment in off-line PDP manufacturing process. In this study developed prototype inspection system of PDP ITO glass. This system creates information that detects and sorts kind of defect automatically. Design ed inspection technology adopts line-scan method by slip-beam formation for the minimum of inspection time and image processing algorithm is embodied in detection ability of developed system. Designed algorithm had to make good use of kernel matrix which draws up an approach to geometry. A characteristic of area-shaped defects, as pin hole, substance, protrusion et al, are extracted from blob analysis method. Defects, as open, short, spots, et al, are distinguished by line type inspection algorithm. In experiment results, we could have ensured ability of inspection that can be detected with reliability of up to 95% in about 60 seconds

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Damage Detection in Cable-Stayed Bridges Using Vibration Modes (진동모드를 이용한 사장교의 손상 검색)

  • Kong, Min-Sik;Ka, Hoon;Son, Seok-Ho;Yhim, Sung-Soon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.10 no.6
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    • pp.113-123
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    • 2006
  • As Cable-stayed bridges were constructed to the long span, they have become bigger and had weaknesses to vibration induced by earthquake, wind and vehicle loads. Structural damages induced by these loads affect the characteristic of vibration modes of structure. Damage detection of cable-stayed bridges by using existing safety diagnosis is difficult to detect the characteristic change of overall structural action. Also it requires very much time and cost. So in this study, the investigation of characteristic change of structural action and the detection of structural damages is analyzed by using characteristic properties of vibration mode before and after structural damage.