• 제목/요약/키워드: Channel deformation

검색결과 209건 처리시간 0.028초

CNT/Cu 혼합분말의 ECAP 공정 시 치밀화 및 소성변형 거동 해석 (Analyses of Densification and Plastic Deformation during Equal Channel Angular Pressing of CNT/Cu Powder Mixtures)

  • 팜쾅;윤승채;정영기;김형섭
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.123-126
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    • 2006
  • In this study, bottom-up type powder processing and top-down type SPD (severe plastic deformation) approaches were combined in order to achieve full density of carbon nanotube (CNT)/metal matrix composites with superior mechanical properties by improved particle bonding and least grain growth, which were considered as a bottle neck of the bottom-up method using the conventional powder metallurgy of compaction and sintering. ECAP (equal channel angular pressing), the most promising method in SPD, was used for the CNT/Cu powder consolidation. The powder ECAP processing with 1, 2, 4 and 8 route C passes was conducted at room temperature.

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Pure-Zr의 ECAP공정에서 마찰의 영향 (Frictional Effect during Equal Channel Angular Pressing(ECAP) with Pure-Zr)

  • 박상석;권기환;채수원;권숙인;김명호;황선근
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.409-412
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    • 2000
  • Much research efforts have been made on the structure and properties of metals deformed to severe plastic deformation (SPD). Being deformed to SPD, ultra-fine grains (UFG) are usually formed, and UFG structure exhibits fundamental differences in original physical properties. One method often used to obtain SPD is equal channel angular pressing (ECAP). In order for this technique to be exploited, it is important to understand the deformation behavior during the ECAP processing with respect to friction. The finite element method (FEM) has been used to investigate this issue.

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ECAP으로 제조된 초미세림 Al-Mg 합금의 동적 변형거동 (High-Strain Rate Deformation of Ultra-Fine Grained Al-Mg Alloys Fabricated by Equal-Channel Angular Pressing)

  • 김양곤;고영건;신동혁;이성학
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.306-309
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    • 2009
  • The influence of equal-channel angular pressing (ECAP) route on dynamic deformation behavior of ultra-fine grained Al-4.4%Mg alloys was investigated in this study. The 8-pass ECAPed specimens consisted of ultra-fine grains of $0.5{\mu}m$ in size, and contained the considerable amount of second phase particles, which were fragmented and distributed homogeneously in the matrix. The result of dynamic torsional tests indicated that the maximum shear stress and fracture shear strain were lowest in the specimen deformed by ECAP via route A among the 8-pass ECAPed specimens. The formation of adiabatic shear bands was addressed by concepts of critical shear strain, deformation energy required for void initiation, and microstructural homogeneity related to ECAP routes.

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ECAP 공정을 이용한 분말의 치밀화 (Powder Densification Using Equal Channel Angular Pressing)

  • 윤승채;서민홍;홍순익;김형섭
    • 한국분말재료학회지
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    • 제13권2호
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    • pp.124-128
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    • 2006
  • In recent years, equal channel angular pressing (ECAP) has been the subject of intensive study due to its capability of producing fully dense samples having a ultrafine grain size. In this paper, the ECAP process was applied to metallic powders in order to achieve both powder consolidation and grain refinement. In the ECAP process for solid and powder metals, knowledge of the internal stress, strain and strain rate distribution is fundamental to the determination of the optimum process conditions for a given material. The properties of the ECAP processed solid and powder materials are strongly dependent on the shear plastic deformation behavior during ECAP, which is controlled mainly by die geometry, material properties, and process conditions. In this study, we investigated the consolidation, plastic deformation and microstructure evolution behaviour of the powder compact during ECAP.

마그네슘의 등통로각압축 공정 시 변형 및 파괴 거동에 대한 유한요소해석 (Analysis for Deformation and Fracture Behavior of Magnesium during Equal Channel Angular Pressing by the Finite Element Method)

  • 윤승채;팜쾅;김형섭
    • 대한금속재료학회지
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    • 제46권3호
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    • pp.144-149
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    • 2008
  • Equal channel angular pressing (ECAP) has been studied intensively over the decade as a typical top-down process to produce ultrafine/nano structured materials. ECAP has successfully been applied for a processing method of severe plastic deformation to achieve grain refinement of magnesium and to enhance its low ductility. However, difficult-to-work materials such as magnesium and titanium alloys were susceptible to shear localization during ECAP, leading to surface cracking. The front pressure, developed by Australian researchers, can impose hydrostatic pressure and increase the strain level in the material, preventing the surface defect on workpiece. In the present study, we investigated the deformation and fracture behavior of pure magnesium using experimental and numerical methods. The finite element method with different ductile fracture models was employed to simulate plastic deformation and fracture behavior of the workpiece.

ECAP 가공한 Zn-0.3Wt%Al 합금의 초소성 변형 특성 (Superplastic Deformation Behavior of a Zn-0.3Wt%Al Alloy Fabricated by ECAP)

  • 하태권;정재용;김근준;나길환
    • 소성∙가공
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    • 제18권6호
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    • pp.448-452
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    • 2009
  • Superplastic deformation behavior and texture evolution after equal channel angular pressing (ECAP) of Zn-0.3Wt%Al alloy were investigated in this study. ECAP was conducted at temperatures from $60^{\circ}C$ to $160^{\circ}C$ on the plate type specimens of 5 mm thickness and 20 mm width. The specimens obtained by ECAP showed typical texture with basal poles tilted away from the ND toward ED, which is called shear texture. Tensile tests were carried out at $100^{\circ}C$ for ECAPed specimens under the strain rate of 0.0002/s. After ECAP of the Zn-0.3Wt%Al alloy, elongation was dramatically increased up to 500% at $100^{\circ}C$. The effect of ECAP on the anisotropy in the superplastic deformation behavior was negligible.

Equal Channel Angular Pressing 공정을 이용한 CNT/Cu 복합분말의 고형화 (The consolidation of CNT/Cu mixture powder using equal channel angular pressing)

  • 윤승채;팜쾅;김형섭
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.119-122
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    • 2006
  • In this study, bottom-up type powder processing and top-down type SPD (severe plastic deformation) approaches were combined in order to achieve full density of 1 vol.% carbon nanotube (CNT)-metal matrix composites with superior mechanical properties by improved particle bonding and least grain growth, which were considered as a bottle neck of the bottom-up method using the conventional powder metallurgy of compaction and sintering. ECAP (equal channel angular pressing), the most promising method in SPD, was used for the CNT-Cu powder consolidation. The powder ECAP processing with 1, 2, 4 and 8 route C passes was conducted at room temperature. It was found by mechanical testing of the consolidated 1 vol.% CNT-Cu that high mechanical strength could be achieved effectively as a result of the Cu matrix strengthening and improved particle bonding during ECAP. The ECAP processing of powders is a viable method to achieve fully density CNT-Cu nanocomposites.

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온간 ECAP 공정에서 Zr-702 합금의 변형거동해석 (Deformation Behavior Analysis of Zr-702 Alloy during ECAP at Elevated Temperature)

  • 이강무;권기환;채수원;권숙인;김명호;황선근
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.877-881
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    • 2002
  • Much research efforts have been made on the equal channel angular pressing(ECAP) which produces ultra-fine grains. In this paper the ECAP processes with Zr-702 alloy at elevated temperature and at room temperature are considered. Both two-dimensional and three-dimensional finite element analyses have been employed to investigate the deformation behaviors of specimen during ECAP process.

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AA 3003 판재 CCSS 가공 집합조직과 가공경화 연구 (Study on textures and work hardening in AA3003 sheets during CCSS deformation)

  • 이재필;허무영;정영훈;박종우
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 춘계학술대회논문집
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    • pp.96-98
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    • 2003
  • The evolution of texture and microstructure during continuous confined strip shearing (CCSS) in aluminum 3003 alloy sheets was investigated. The tools of CCSS based on the equal channel angular pressing (ECAP) were designed to provide a constant shear deformation of the order of 0.5 per pass while preserving the original sheet shape. FEM results indicated that the shear formation is not homogeneous throughout the sample thickness, in particular at the surface layers. A randomization of textures took place during the CCSS deformation. Observations by TEM and EBSD revealed the formation of sub-micrometer sized grains after CCSS.

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전위쎌에 기초한 미세조직 구성모델을 이용한 ECAP 공정 시 변형과 미세조직의 진화 해석 (Analysis of Deformation and Microstructural Evolution during ECAP Using a Dislocation Cell Related Microstructure-Based Constitutive Model)

  • 김형섭
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.207-210
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    • 2004
  • The deformation behavior of copper during equal channel angular pressing (ECAP) was calculated using a three-dimensional version of a constitutive model based on the dislocation density evolution. Finite element simulations of the variation of the dislocation density and the dislocation cell size with the number of ECAP passes are reported. The calculated stress, strain and cell size are compared with the experimental data for Cu deformed by ECAP in a modified Route C regime. The results of FEM analysis were found to be in good agreement with the experiments. After a rapid initial decrease down to about 200 nm in the first ECAP pass, the average cell size was found to change little with further passes. Similarly, the strength increased steeply after the first pass, but tended to saturate with further pressings. The FEM simulations also showed strain non-uniformities and the dependence of the resulting strength on the location within the workpiece.

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