• 대한기계학회:학술대회논문집
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• 대한기계학회 2003년도 춘계학술대회
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• pp.1014-1020
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• 2003

We have developed the ultrasonic polishing system to get super finishing that consist of machine part that can rotate and travel the main shaft with power 1.5kW, ultrasonic generator with frequency 20kHz. By using this system we were investigated the characteristics of ultrasonic polishing and deduced the major facters which affect the surface roughness by the experimental plans for three different materials such as ceramic, glass, and wafer, and so could be obtained following results. We could be obtained the excellent surface for hard-to-difficult cutting materials. The rotating speed could be found to be major factor influencing the surface roughness. In the case of ceramic and wafer, we were able to obtain good surface roughness when the feed rate and ultrasonic output is higher. In the case of glass, the surface roughness becames worse when ultrasonic output is higher because of increasing of load affacting on the particles in slurry.

• 한국세라믹학회지
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• 제56권1호
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• pp.37-48
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• 2019

The objective of this research is to analyze the fracture toughness of pure and silica co-doped yttria-stabilized tetragonal zirconia polycrystal (3Y-TZP) bioceramics containing 0.1 and 0.2 wt.% of alumina, and sintered at a temperature of $1500^{\circ}C$. Because of the relatively easy preparation of the test specimens and the high speed of testing, the Vickers indentation fracture (VIF) technique is more frequently used to evaluate the fracture toughness of biomaterials and hard biological tissues. The Young's modulus and hardness values were obtained by means of nanoindentation and indentation methods. The fracture toughness values of 3Y-TZP bioceramics were calculated and analyzed using 15 equations related to the VIF technique, and loadings of 49.03 and 196.13 N with a Vickers diamond. For validation, the results were compared with fracture toughness values obtained by the single-edge laser-notch beam (SELNB) method with an almost atomically sharp laser-machined initial notch.

• 한국분말재료학회지
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• 제14권3호
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• pp.202-207
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• 2007

Novel polymer mold process for fabrication of microcomponents using metal nanopowders was developed and experimentally optimized. Polymer mold for forming green components was produced by using a hard master mold and polydimethylsiloxane (PDMS). In the preparation of metallic powder premix for the green components without any defect, 90 wt.% 17-4PH statinless steel nanopowders and 10 wt.% organic binder were mixed by a ball milling process. The green components with very clear gear shape were formed by filling the powder premix into the PDMS soft mold in surrounding at about $100^{\circ}C$. Cold isostatic pressing (CIP) was very potent process to decrease a porosity in the sintered microcomponent. The microgear fabricated by the improved process showed a good dimension tolerance of about 1.2%.

• 한국재료학회지
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• 제24권5호
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• pp.255-258
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• 2014

Zirconium boride is an artificial or which is rarely found in the nature. $ZrB_2$ is popular in the hard material industry because it has a high melting point, excellent mechanical properties and chemical stability. There are two known methods to synthesize $ZrB_2$. The first involves direct reaction between Zr and B, and the second is by reduction of the metal halogen. However, these two methods are known to be unsuitable for mass production. SHS(Self-propagating High-temperature Synthesis) is an efficient and economic method for synthesizing hard materials because it uses exothermic reactions. In this study, $ZrB_2$ was successfully synthesized by subjecting $ZrO_2$, Mg and $B_2O_3$ to SHS. Because of the high combustion temperature and rapid combustion, in conjunction with the stoichiometric ratio of $ZrO_2$, Mg and $B_2O_3$; single phase $ZrB_2$ was not synthesized. In order to solve the temperature problem, Mg and NaCl additives were investigated as diluents. From the experiments it was found that both diluents effectively stabilized the reaction and combustion regime. The final product, made under optimum conditions, was single-phase $ZrB_2$ of $0.1-0.9{\mu}m$ particle size.

• 구강회복응용과학지
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• 제31권1호
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• pp.26-32
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• 2015

목적: 본 연구는 상악 중절치(#11) 금속 도재 하부구조물(metal-ceramic substructure) 제작 시 반복첨가법(addition method)과 침적법(dipping method)의 차이점을 비교 분석하여 작업의 효율성의 차이를 평가하여 침적법의 활용 방안을 제시하는 것이 주요 목적이다. 연구 재료 및 방법: 주 모형과 경석고 복제모형을 제작하여 반복첨가법과 침적법으로 코핑을 각 10개씩 20개를 제작하여 실험하였다. 코핑은 경석고 지대치 모형에 고정시키고 에폭시 마운팅 컵(epoxy mounting cup)에 매몰하였다. 시편은 경화 후 절단기를 사용하여 순,설방향으로 절단하여 사포 후 디지털 현미경을 이용하여 4지점을 측정하였다. 결과: t-test를 이용하여 제작된 지대치 substructure의 측정값 평균을 비교한 결과는 전반적으로 유의한 차이가 나타나고 있다(P < 0.05). 결론: 본 연구의 결과는 금속 도재 하부구조물 제작 시 반복첨가법과 침적법의 유의적 차이가 없으므로 활용 방안으로써 제시 될 수 있다.

• 한국결정성장학회지
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• 제21권2호
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• pp.92-97
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• 2011

화력발전소에서 발생하는 석탄회의 일종인 저회는 현재 적절한 재활용 방법이 연구 되지 않아 대부분 매립에 의존하고 있는 실정이다. 본 연구에서는 비가소성 분체인 저회의 재활용율을 높이며, 저회를 점토 대체 원료로 재활용하기 위하여 저회와 점토의 계면화학적 성질을 조절하여 Bottom-ash(B/A)-Hard Clay(H/C) 소지의 물성변화를 관찰하였다. H/C 100 %, H/C60 % + B/A40 %에 대하여 각 조성별 pH에 따른 침강높이를 관찰한 결과 점토와 저회는 계면 화학적 성질이 비슷하여 혼합하여 슬립제조 시 hetero-polar 응집현상이 없었다. 또한 각 조성별 점도가 조절된 Slip을 주입 성형하여 $1100{\sim}1250^{\circ}C$에서 $50^{\circ}C$ 간격으로 소결하여 각 시편에 대한 비중, 흡수율을 측정하고 미세구조를 관찰하였다. 그 결과 분산된 점토와 저회 슬립은 Bingham 가소성 거동을 보이므로 주입성형 및 가소성형이 가능하며, 분산된 점토와 저회 슬립으로부터제조된 소결체는 $1250^{\circ}C$에서 KSL 4201과 KSL 1001의 규격을 만족할 뿐 아니라 특히 비중이 약 15 % 이상 경량이므로 도자기나 위생도기 등의 소지로 응용 가능성이 있다고 사료된다.

• 한국결정성장학회지
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• 제8권1호
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• pp.111-116
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• 1998

질화규소는 고경도, 고인성 세라믹 재료이기 때문에, 기계적 가공성은 매우 나쁘며, 또한 질화규소는 높은 전기 저항을 갖는다. 매우 높은 전기저항을 띠는 질화규소에 30wt% 이상의 TiN 분말이 첨가되었을 때 전도성 세라믹 복합체가 된다. 높은 전기 전도도를 가질 때 세라믹을 방전가공방법(EDM)을 이용하여 정밀한 가공을 할 수 있다. 높은 전기 전도도를 갖는 $Si_3N_4-TiN$ 세라믹 복합체는 EDM 방법을 이용하여 금속 가공 tool을 만드는데 이용되며, 이러한 tool 재료들은 산화뿐만 아니라 심각한 마모문제를 갖는다. 상압소결후 post HIP 소결방법으로 $Si_3N_4-TiN$ 복합체를 만들었으며, TiN의 양의 변화에 따른 $Si_3N_4$ 복합체의 마모특성을 상온의 대기중에서 조사하였다. 경도, 파괴인성, 강도값을 마모량과 비교하였다. 마모흔의 SEM 관찰로 $Si_3N_4-TiN$ 복합체의 마모기구를 설명하였다.

• 한국표면공학회지
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• 제49권6호
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• pp.580-586
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• 2016

Cr-Si-Al-N coating with different Si content were deposited by hybrid physical vapor deposition (PVD) method consisting of unbalanced magnetron (UBM) sputtering and arc ion plating (AIP). The deposition temperature was $300^{\circ}C$, and the gas ratio of $Ar/N_2$ were 9:1. The CrSi alloy and aluminum targets used for arc ion plating and sputtering process, respectively. Si content of the CrSi alloy targets were varied with 1 at%, 5 at%, and 10 at%. The phase analysis, composition and microstructural analysis performed using x-ray diffraction (XRD) and field emission scanning electron microscopy (FESEM) including energy dispersive spectroscopy (EDS), respectively. All of the coatings grown with textured CrN phase (200) plane. The thickness of the Cr-Si-Al-N films were measured about $2{\mu}m$. The friction coefficient and removal rate of films were measured by a ball-on-disk test under 20N load. The friction coefficient of all samples were 0.6 ~ 0.8. Among all of the samples, the removal rate of CrSiAlN (10 at% Si) film shows the lowest values, $4.827{\times}10^{-12}mm^3/Nm$. As increasing of Si contents of the CrSiAlN coatings, the hardness and elastic modulus of CrSiAlN coatings were increased. The morphology and composition of wear track of the films was examined by scanning electron microscopy (SEM) and energy dispersive spectroscopy, respectively. The surface energy of the films were obtained by measuring of contact angle of water drop. Among all of the samples, the CrSiAlN (10 at% Si) films shows the highest value of the surface energy, 41 N/m.

• 한국세라믹학회지
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• 제42권3호
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• pp.171-177
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• 2005

서로 다른 입자크기를 갖는 WC와 Co 분말 원료를 사용하여 $WC-10\;wt\%$Co 초경합금을 제조하였다. 이로부터 WC와 Co 원로. 입자크기가 제조된 초경합금의 성질에 미치는 영향에 대해 고찰하였다. WC 원료 입자크기가 클수록 제조된 초경합금이 파괴인성이 높고 경도는 낮게 나타나는데, 이러한 경향은 Co 원료 입자크기에 크게 영향 받지 않음을 알 수 있었다. Co 원료 크기의 영향 외에도 Co 원료 크기가 초경합금의 특성에 영향을 주는 것으로 밝혀졌는데, 동일한 WC 원료를 사용하여도 미세한 Co 원료를 사용할 경우, 보다 조대한 WC를 함유하여 인성이 우수한 초경합금을 제조할 수 있었다. 이로부터 Co 원료 입자크기가 초경합금의 미세구조 및 그 특성에 중요한 역할을 함을 알 수 있었다

• 한국해양공학회지
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• 제16권6호
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• pp.60-64
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• 2002

This paper describes the machining characteristics of the MoSi$_2$--based composites through the process of electric discharge drilling with various tubular electrodes. In addition to hardness characteristics, microstructures of Nb/MoSi$_2$laminate composites were evaluated from the variation of fabricating conditions, such as preparation temperature, applied pressure, and pressure holding time. MoSi$_2$-based composites have been developed in new materials for jet engines of supersonic-speed airplanes and gas turbines for high-temperature generators. These high performance engines may require new hard materials with high strength and high temperature-resistance. Also, with the exception of grinding, traditional machining methods are not applicable to these new materials. Electric discharge machining (EDM) is a thermal process that utilizes a spark discharge to melt a conductive material. The tool electrode is almost -unloaded, because there is n direct contact between the tool electrode and the work piece. By combining a non-conducting ceramic with more conducting ceramic, it was possible to raise the electrical conductivity. From experimental results, it was found that the lamination from Nb sheet and MoSi$_2$ powder was an excellent strategy to improve hardness characteristics of monolithic MoSi$_2$. However, interfacial reaction products, like (Nb, Mo)SiO$_2$and Nb$_2$Si$_3$formed at the interface of Nb/MoSi$_2$, and increased with fabricating temperature. MoSi$_2$composites, with which a hole drilling was not possible through the conventional machining process, enhanced the capacity of ED-drilling by adding MbSi$_2$, relative to that of SiC or ZrO$_2$reinforcements.