• 제목/요약/키워드: Cemented carbide materials

검색결과 53건 처리시간 0.03초

고온 진공 브레이징을 이용한 초경합금과 스테인리스강의 접합 계면 특성 (Analysis of Bonding Interfaces between Cemented Carbide and Stainless Steel made via Hot Vacuum Brazing)

  • 박동환;현경환;권혁홍
    • 소성∙가공
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    • 제29권6호
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    • pp.307-315
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    • 2020
  • The cemented carbide and stainless steel were bonded using a hot-vacuum brazing method to analyze the bonding interface. Since it is suitable for the hot vacuum brazing, nickel metal was used as a binder among the main components of the cemented carbide, and a new cemented carbide material was developed by adjusting the alloy composition. The paste, which is one of the important factors affecting the hot vacuum brazing bonding, was able to improve brazing adhesion by mixing solder as Ni powder and a binder as an organic compound at an appropriate ratio. Division of the stainless steel yielded a dense brazing result. This study elucidated the interfacial characteristics of wear-resistant parts by bonding stainless steel and cemented carbide via hot vacuum brazing.

SCP-1재료 적용을 위한 초경재료 펀치의 내마모성에 대한 연구 (A study on the abrasion resistance of punching carbide material of die for the application of SCP-1 material)

  • 김승수;이민;이춘규
    • Design & Manufacturing
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    • 제13권2호
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    • pp.44-48
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    • 2019
  • Motor core products are used as materials for electrical steel sheets and cold-rolled steel sheets according to the performance of motors. The cemented carbide material of the mold punch applied to the motor core material causes many troubles due to abrasion and burr problem. The selection of these materials has a great effect on the production life, mass production, product quality as well as mold life. The cemented carbide applied to the products of the motor core is recognized as a very important part. In this study, cold rolled steel sheet was applied to motor core SCP-1 steel 1.0mm, and The effects of abrasion and punching oil on the shear process were investigated for the selection of cemented carbide. Experiments were conducted to select and apply cemented carbide only for the motor core punch optimized for cold rolled steel. The results showed that the cemented carbide material of $CDK3^{***}$ produced the least wear and burrs.

Oxidation Behavior of WC-TiC-TaC Binderless Cemented Carbide under Low Partial Pressure of Oxygen

  • Uchiyama, Yasuo;Ueno, Shuji;Sano, Hideaki;Tanaka, Hiroki;Nakahara, Kenji;Sakaguchi, Shigeya;Nakano, Osamu
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.355-356
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    • 2006
  • WC-TiC-TaC binderless cemented carbide was oxidized under low partial pressure of oxygen (50ppm) at 873K for 1 to 20 h. Surface roughness was measured using atomic force microscope, and effect of TiC amount on oxidation behavior of the carbide was investigated. WC phase was oxidized more easily than WC-TiC-TaC solid solution phase. With an increase in TiC amount, WC-TiC-TaC phase increased and the oxidation resistance of the carbide increased.

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Performance of Cemented Carbides in Cyclic Loading Wear Conditions

  • Kubarsepp, J.;Klaasen, H.;Sergejev, F.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.887-888
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    • 2006
  • The present study describes the wear and mechanical behaviour of carbide composites in cyclic loading applications (blanking of sheet metal). Adhesive wear as well as fatigue endurance were tested, complemented by XRD studies. It was found that the blanking performance of a carbide composite is controlled by its resistance to adhesion wear and fatigue sensitivity. XRD studies revealed that fatigue damage is preceded by plastic strain in both phases of the composites

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Computational and Experimental Study of Grain Growth in WC-Co and WC-VC-Co Cemented Carbides

  • Shin, Soon-Gi
    • 한국재료학회지
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    • 제19권11호
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    • pp.588-595
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    • 2009
  • The knowledge of grain growth of carbide particles is very important for manufacturing micrograined cemented carbides. In the present study, continuous and discontinuous grain growth in WC-Co and WC-VC-Co cemented carbides is investigated using the Monte Carlo computer simulation technique. The Ostwald ripening process (solution/re-precipitation) and the grain boundary migration process are assumed in the simulation as the grain growth mechanism. The effects of liquid phase fraction, grain boundary energy and implanted coarse grain are examined. At higher liquid phase content, mass transfer via solid/liquid interfaces plays a major role in grain growth. Growth rate of the implanted grain was higher than that of the matrix grains through solution/re-precipitation and coalescence with neighboring grains. The results of these simulations qualitatively agree with experimental ones and suggest that distribution of liquid phase and carbide particle/carbide grain boundary energy as well as contamination by coarse grain are important factors controlling discontinuous grain growth in WC-Co and WC-VC-Co cemented carbides. The contamination by coarse grains must by avoided in the manufacturing process of fine grain cemented carbides, especially with low Co.

텅스텐염의 액상법을 통한 초미립 WC-Co 분말의 합성 (Synthesis of Nano-sized Tungsten Carbide - Cobalt Powder by Liquid Phase Method of Tungstate)

  • 김종훈;박용호;하국현
    • 한국분말재료학회지
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    • 제18권4호
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    • pp.332-339
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    • 2011
  • Cemented tungsten carbide has been used in cutting tools and die materials, and is an important industrial material. When the particle size is reduced to ultrafine, the hardness and other mechanical properties are improved remarkably. Ultrafine cemented carbide with high toughness and hardness is now widely used. The objective of this study is synthesis of nanostructured WC-Co powders by liquid phase method of tungstate. The precursor powders were obtained by freezen-drying of aqueous solution of soluble salts, such as ammonium metatungstate, cobalt nitrate. the final compositions were WC-10Co. In the case of liquid phase method, it can be observed synthesis of WC-10Co. The properties of powder produced at various temperature, were estimated from the SEM, BET and C/S analyser.

적층 다이아몬드 숫돌로 연삭된 초경합금의 표면거칠기 특성 (Surface Roughness Characteristics of Cemented Carbide Ground by Laminated Diamond Wheel)

  • 김강
    • 한국정밀공학회지
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    • 제20권8호
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    • pp.47-53
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    • 2003
  • It was already proven experimentally that the laminated grinding wheel is superior to the general grinding wheel in the productivity of grinding. However, it can't be guaranteed when the workpiece material is cemented carbide. Because of its extreme hardness, the grinding wheels made up of super-abrasives are used for grinding it. So, to investigate the performance in extremely hard materials grinding using super-abrasive grinding wheels, the surface roughness characteristics of cemented carbide ground by the laminated diamond wheels are studied experimentally. Through this study, it is found that the similar surface roughness characteristics, those were found in the studies on the laminated aluminum oxide wheels, are still available.

Zn bath 프로세스에 의한 폐초경합금의 재활용에 관한 기초연구(I) (A Basic Study on the Recycling of Wasted Cemented Carbide by the Zn Bath Process(I))

  • 김경식;김인호;이찬기;송창빈
    • 자원리싸이클링
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    • 제29권6호
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    • pp.35-40
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    • 2020
  • 본 연구에서는 zinc bath 프로세스에 의한 폐초경합금의 재활용 시 중요한 반응온도, 시간 및 아연의 첨가량 등 반응 메카니즘을 조사하기 위해 기초실험을 수행하였다. 그 결과, zinc bath 반응은 용융 아연(Zn)과 폐초경합금 내측의 코발트(Co)의 반응을 촉진시키기 위해 800℃ 이상에서 가열하는 것이 요구되었다. 또한 폐초경합금의 두께는 800℃에서 0.5~2시간 동안의 zinc bath 프로세스에 있어서 반응시간의 증가에 따라 선형적으로 감소하였으며, 아연의 증발 감소량을 줄이기 위해서는 800℃이하에서 3시간 가열된 후에 2.0×10 torr-2이상의 진공분위기로 900℃이상에서 1시간 동안 가열하는 것이 적합한 것으로 조사되었다.

초경엔드밀 적용 표면처리 조성별 마모특성 영향 평가 (The Evaluation of Wear Characteristics Depending on Components of Surface Treatment for Cemented Carbide Endmill)

  • 윤일채;김동배;윤국태;윤인준;이지형;고태조
    • 한국정밀공학회지
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    • 제31권6호
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    • pp.513-519
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    • 2014
  • For depth machining in die and mold, Electrical Discharge Machining (EDM) is used generally. To make deep hole and deep shape efficiently, cemented carbide endmill for depth machining is necessary. For this purpose, cemented carbide endmill was designed using design of experiment (DOE). To improve cutting performance, endmill was coated with multilayer surface treatment, TiAlCrSiN and TiAlCrN, for higher wear resistance. In order to evaluate the endmill, Transverse Rupture Strength (TRS) test was tried for investigating the relationship between surface treatment and strength in endmill body. Scratch test was also used for measuring adhesion force of each surface treatment. To evaluate hardness of surface treatment, Atomic Force Microscope (AFM) analysis was carried out. Wear test was executed for characteristics of each surface treatment in high temperature. Consequently, TiAlCrSiN was superior to the TiAlCrN coating in case of high temperature environment such as cutting.