• Title/Summary/Keyword: Cemented carbide

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Development of Cemented Carbide Industry of China

  • Shao, Peng;Fangling, Zou;Yonggui, Zhou;Huan, Wang
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.905-906
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    • 2006
  • Through the review of developing course of China cemented carbide industry, the writer of this paper at the first time generalizes it into five stages. The writer analyses China cemented carbide industry present status in aspects of produce technology, product structure, operation and management etc. Mean while by analysis of existed shortages in cemented carbide industry, the write considers that it also has three advantages in resource and scale, industry foundation and categories, market and price, and brought out some suggestion and imagination for the future develpment of China cemented carbide industry.

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High-Hardness Cemented Carbide With Nickel-Tungsten Alloy Binder (니켈-텅스텐 합금 결합상 적용 고경도 초경합금)

  • Hanjung Kwon
    • Journal of Powder Materials
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    • v.31 no.4
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    • pp.318-323
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    • 2024
  • Cemented carbide for cutting tools, which is composed of carbide as a hard phase and metallic component as a metallic phase, mainly uses cobalt as the metallic phase due to the excellent mechanical properties of cobalt. However, as the demand for machining difficult-to-machine materials such as titanium and carbon fiber-reinforced plastics has recently increased, the development of high-hardness cemented carbide is necessary and the replacement of cobalt metal with a high-hardness alloy is required. In this study, we would like to introduce high-hardness cemented carbide fabricated using nickel-tungsten alloy as the metallic phase. First, nickel-tungsten alloy powder of the composition for formation of intermetallic compound confirmed through thermodynamic calculations was synthesized, and cemented carbide was prepared through the sintering process of tungsten carbide and the synthesized alloy powder. Through evaluating the mechanical properties of high-hardness cemented carbide with the nickel-tungsten alloy binder, the possibility of producing high-hardness cemented carbide by using the alloys with high-hardness was confirmed.

Study on Spheroidizing Technology of Spherical Cast Tungsten Carbide

  • Li, Yuxi;Zhou, Yonggui;Li, Weiqin;Pan, Deng;Zhang, Lanting
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.652-653
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    • 2006
  • This paper introduces a special spheroidizing technology at ultra-high temperature. The conventional cast tungsten carbide (YZ) is melted at high temperature, rapidly cooled and spheroidized on a new ultra-high temperature spheroidizing equipment to prepare various grades WSC powders.

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Analysis of Bonding Interfaces between Cemented Carbide and Stainless Steel made via Hot Vacuum Brazing (고온 진공 브레이징을 이용한 초경합금과 스테인리스강의 접합 계면 특성)

  • Park, D.H.;Hyun, K.H.;Kwon, H.H.
    • Transactions of Materials Processing
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    • v.29 no.6
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    • pp.307-315
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    • 2020
  • The cemented carbide and stainless steel were bonded using a hot-vacuum brazing method to analyze the bonding interface. Since it is suitable for the hot vacuum brazing, nickel metal was used as a binder among the main components of the cemented carbide, and a new cemented carbide material was developed by adjusting the alloy composition. The paste, which is one of the important factors affecting the hot vacuum brazing bonding, was able to improve brazing adhesion by mixing solder as Ni powder and a binder as an organic compound at an appropriate ratio. Division of the stainless steel yielded a dense brazing result. This study elucidated the interfacial characteristics of wear-resistant parts by bonding stainless steel and cemented carbide via hot vacuum brazing.

EFFECTS OF CO CONTENT AND WC GRAIN SIZE ON WEAR OF WC CEMENTED CARBIDE

  • Saitoh, Hiroyuki;Iwabuchi, Akira;Shimizu, Tomoharu
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.213-214
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    • 2002
  • WC cemented carbide are used as many die material to improve abration resistance. Mechanical properties of the cemented carbide were influenced by Co content and WC grain size. In this study, effects of Co content and WC grain size of WC cemented carbide on wear were examied. We prepared 13 cemented carbides with different Co content and WC grain size. Wear test was carried out against S45C under dry condition at 98N and 232mm/s. From the results, we found that wear increased with both Co content and WC grain size. Specific wear rate was range $10^{-7}mm^3/Nm$.

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Effect of Laser Surface Modification of Cemented Carbide Substrates on the Adhesion of Diamond Films (Cemented Carbide기판의 레이저 표면 개질이 다이아몬드 박막의 접합력에 미치는 영향)

  • Lee, Dong-Gu
    • Journal of the Korean Society for Heat Treatment
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    • v.13 no.3
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    • pp.170-176
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    • 2000
  • A novel method for improving the adhesion of diamond films on cemented carbide tool inserts has been investigated. This method is based on the formation of a compositionally graded interface by developing a microrough surface structure using a pulsed laser process. Residual stresses of diamond films deposited on laser modified cemented carbides were measured as a function of substrate roughness using micro-Raman spectroscopy. The surface morphology and roughness of diamond films and cemented carbides were also investigated at different laser modification conditions. It was found that the increasing interface roughness reduced the average residual stress of diamond films, resulting in improved adhesion of diamond films on cemented carbides.

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Finite Element Analysis for Die Compaction Process of Cemented Carbide Tool Parts (초경공구 성형을 위한 금형압축공정)

  • Hyun ChungMin;Kwon YoungSam;Chung SukHwan;Kim MyoungJin;Ha SangYul;Kim KiTae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.8 s.227
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    • pp.1140-1151
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    • 2004
  • This paper reports on the finite elements analysis for die compaction process of cemented carbide tool parts. Experimental data were obtained under die compaction and triaxial compression with various loading conditions. The elastoplastic constitutive equations based on the yield function of Shima and Oyane were implemented into an explicit finite element program (ABAQUS/Explicit) and implicit finite element program (PMsolver/Compaction-3D) to simulate compaction response of cemented carbide powder during die compaction. For simulation of die compaction, the material parameters for Shima and Oyane model were obtained by uniaxial die compaction test. Explicit finite element results were compared with implicit results for cemented carbide powder.

A study on the abrasion resistance of punching carbide material of die for the application of SCP-1 material (SCP-1재료 적용을 위한 초경재료 펀치의 내마모성에 대한 연구)

  • Kim, Seung-Soo;Lee, Min;Lee, Chun-Kyu
    • Design & Manufacturing
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    • v.13 no.2
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    • pp.44-48
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    • 2019
  • Motor core products are used as materials for electrical steel sheets and cold-rolled steel sheets according to the performance of motors. The cemented carbide material of the mold punch applied to the motor core material causes many troubles due to abrasion and burr problem. The selection of these materials has a great effect on the production life, mass production, product quality as well as mold life. The cemented carbide applied to the products of the motor core is recognized as a very important part. In this study, cold rolled steel sheet was applied to motor core SCP-1 steel 1.0mm, and The effects of abrasion and punching oil on the shear process were investigated for the selection of cemented carbide. Experiments were conducted to select and apply cemented carbide only for the motor core punch optimized for cold rolled steel. The results showed that the cemented carbide material of $CDK3^{***}$ produced the least wear and burrs.

Machinability Evaluation of Endmill Tool through Development of Ultra-fine Grain Grade Cemented Tungsten Carbide Material (초미립 초경소재 개발을 통한 엔드밀 공구의 성능 평가)

  • 김홍규;서정태;권동현;김정석;강명창
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.865-869
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    • 1997
  • In recent years, there has been increasing demand of ultra-fine grain graded cemented tungsten carbide material with high hardness and toughness which is used as high speed cutting tool for development in semiconductor, electronics and die/mold industry, which bring into limelight high-precision, high-efficient machining of sculptured surfaces. This paper deals with the performance of variation in the ultra-fine grain graded cemented tungsten carbide material such as grain size, hardness and density varied according to the volume of added elements, Co or TaC, and he changing of mixing, sintering process. Also, the performance of developing material with uniformed grain size of 0.5${\mu}{\textrm}{m}$ is compared with other domestics' & foreign companies' with analyzing and cutting performance testing.

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Surface Roughness Characteristics of Cemented Carbide Ground by Laminated Diamond Wheel (적층 다이아몬드 숫돌로 연삭된 초경합금의 표면거칠기 특성)

  • Kim, Kang
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.8
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    • pp.47-53
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    • 2003
  • It was already proven experimentally that the laminated grinding wheel is superior to the general grinding wheel in the productivity of grinding. However, it can't be guaranteed when the workpiece material is cemented carbide. Because of its extreme hardness, the grinding wheels made up of super-abrasives are used for grinding it. So, to investigate the performance in extremely hard materials grinding using super-abrasive grinding wheels, the surface roughness characteristics of cemented carbide ground by the laminated diamond wheels are studied experimentally. Through this study, it is found that the similar surface roughness characteristics, those were found in the studies on the laminated aluminum oxide wheels, are still available.