• Title/Summary/Keyword: Cement grouting

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Mix Design of Polymer Grouting Mortar for Prepacked Concrete Using Polymer Dispersions (폴리머 디스퍼션을 이용한 프리팩트 콘크리트용 주입 모르타르의 배합에 관한 연구)

  • Jo, Young-Kug;Kim, Wan-Ki
    • Journal of the Korea Institute of Building Construction
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    • v.8 no.5
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    • pp.85-91
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    • 2008
  • Prepacked concrete has recently been used in the special constructions fields such as underwater concrete work, heavy-weight concrete work, underground structure work, partial repair works for damaged reinforced concrete structures. and polymer-modified mortars have been employed as grouting mortars for the prepacked concrete. The purpose of this study is to recommend the optimum mix design of polymer-modified grouting mortars for prepacked concrete. Polymer-modified mortars using SBR and EVA emulsions as admixture of grouting mortars for prepacked concrete are prepared with various mix proportions such as sand-binder ratio, fly ash replacement ratio, polymer-binder ratio. and tested for flowability, viscosity of grouting mortars, bleeding ratio, expansion ratio, flexural and compressive strengths of grouting mortars and compressive and tensile strengths of prepacked concretes. From the test results, it is apparent that polymer-modified mortars can be produced as grouting mortars when proper mix design is chosen. We can design the mix proportions of high strength mortars for prepacked concrete according to the control of mix design factors such as type of polymer, polymer-binder ratio, sand-binder ratio and fly ash replacement ratio. Water-binder ratio of plain mortars for a constant flowability value are in the ranges of 43% to 50%. SBR-modified mortar has a little water-binder ratios compared to those of plain mortar, however, EVA-modified mortar needs a high water-binder ratio due to a high viscosity of polymer dispersion. The expansion and bleeding ratios of grouting mortars are also controlled in the proper value ranges. Polymer-modified grouting mortars have good flexural. compressive and tensile strengths, are not affected with various properties with increasing fly ash replacement to cement and binder-sand ratio. In this study, SBR-modified grouting mortar with a polymer-binder ratio of 10% or less, a fly ash replacement of 10% to cement and a sand-binder ratio of 1.5 is recommended as a grouting mortar for prepacked concrete.

Properties of Liquid Chemical Grouting Material for Soil Grouting using Non-cement Binder (무시멘트 결합재를 사용한 지반 그라우팅용 약액주입재의 특성)

  • Lee, Jae-Hyun;Kim, Yong-Ro;Kim, Gyu-Yong;Yoon, Seong-Jin;Mun, Kyoung-Ju
    • Journal of the Korea Institute of Building Construction
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    • v.16 no.1
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    • pp.45-52
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    • 2016
  • In this research, characteristic properties of gel time and homo gel strength of liquid chemical grouting material for soil grouting using non-cement binder(NCB) were measured according to kinds of liquid B's Binders, W/B of liquid B's Binders and the volume ratio between liquid A and liquid B in order to examine on the applicability of soil grouting material using non-cement binder. The test was performed using NCB-1, NCB-2, NCB-3 which are environment-friendly inorganic binders developed by means of collaboration by our research team and which are different from chemical composition ratio each other. In conclusion, it was found that NCB could be applied to liquid soil grouting material using non-cement binder and replace ordinary portland cement, because NCB had the most excellent performance in certain section of gel time and homo gel strength in condition of this experiment.

Properties of Cement-Asphalt Mortar Grout (시멘트-아스팔트 모르터 충전재의 물성)

  • Jang, Seung-Yup;Jyong, Yong
    • Proceedings of the KSR Conference
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    • 2005.11a
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    • pp.406-411
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    • 2005
  • The Cement-Asphalt Mortar is a mixture of cement and asphalt emulsion, and is utilized as a grouting material for the railway track which is used to fill under-slab space so as to provide a stabilized track support and a tool for adjustment of track level. In addition, the cement-asphalt mortar is unique in that it can provide more resiliency to the track so that one can expect the impact mitigation. To develop the cement-asphalt mortar suitable for the requirements for track grouting material, this study have selected several mixture proportions which can satisfy those requirements and minimize the material segregation, and the properties of those mixtures, such as flowability(flow time), strength and the resistance to freezing-thawing have been tested. According to the test results, the cement-asphalt mortar well satisfies the requirements and it is found that the properties of the cement-asphalt mortar is suitable for the application to the railway track.

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Comparison of hydrochemical informations of groundwater obtained from two different underground storage systems

  • Lee, Jeonghoon;Kim, Jun-Mo;Chang, Ho-Wan
    • Proceedings of the Korean Society of Soil and Groundwater Environment Conference
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    • 2002.04a
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    • pp.110-113
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    • 2002
  • Statistical- based, principal component analysis (PCA) was applied to chemical data from two underground storage systems containing LPG to assess the usefulness of such technique at the initial stage (Pyeongtaek) or middle stage (Ulsan) of hydrochemical studies. For the first case, both natural and anthropogenic contamination characterize regional groundwater. Saline water buffered by Namyang lake affects as a natural factor, whereas cement grouting influence as an artificial factor. For the second study area, contaminations due to operation of LPG caverns, such as disinfection activity and cement grouting effect, deteriorate groundwater quality. This study indicates that principal component analysis would be particularly useful for summarizing large data set for the purpose of subsurface characterization, assessing their vulnerability to contamination and protecting recharge zones.

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A Study on the Grouting for the Underpinning of Open Caisson of Existing Bridge (기존 교량구조물의 유지관리를 위한 우물통 기초 보강주입에 관한 연구)

  • Chun, Byung-Sik;Yeoh, Yoo-Hyeon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.4 no.1
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    • pp.131-138
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    • 2000
  • In this study, physical and engineering properties of ordinary portland cement and microcement were investigated to verify reinforcing effect of underpinning of open caisson foundation by using microcement grouting. Laboratory injection tests such as infiltration and injection in case of seepage for the stream bed soil at ${\bigcirc}{\bigcirc}$ Great Bridge in Seoul were carried out. Field injection tests to reinforce open caisson foundation at ${\bigcirc}{\bigcirc}$ Great Bridge were performed and the ability of application by microcement grouting was evaluated. From the test results, physical and engineering properties of microcement are better than those of ordinary portland cement. Also, the ability of infiltration and solidity in case of seepage is better than that of ordinary portland cement. Therefore, it is concluded that microcement is an excellent material to reinforce open caisson foundation of the existing bridge structure under the water and can be used as underpinning material of general foundations.

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The Ground Reinforcement on Daylight Collapsed Block of Crown Head in the Face of the Tunnel of Highway (고속도로 터널막장 천단부의 붕락구간에 대한 지반보강)

  • 천병식;정덕교;한기식;정진교
    • Proceedings of the Korean Geotechical Society Conference
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    • 1999.03a
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    • pp.323-330
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    • 1999
  • Daylight collapse have been occurred by about 5.0m deep at ground surface and collapse of the crown head part of the tunnel have connected to the ground surface during first step of shotcrete work after blasting of upper half section of the tunnel driving at two-way double track tunnel face section on highway construction. This study is for a successful illustration case for the earth improvement method through applying such strengthening methods as cement milk grouting, S.G.R grouting,, steel pipe reinforced multi-step grouting etc. for the purpose of earth strengthening of loosened earth block occurred by tunnel collapse.

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A Study on the Ground Reinforcement and Impermeable Effect by McG (McG(맥) 주입공법에 의한 지반보강 및 차수효과에 관한 연구)

  • Chun, Byung-Sik;Jung, Jong-Ju;Chung, Chang-Hee;Do, Kyung-Yang;Do, Jong-Nam
    • Proceedings of the Korean Geotechical Society Conference
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    • 2006.03a
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    • pp.352-361
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    • 2006
  • The grouting method is widely used in construction to reduce permeability and reinforce the ground. If the cement and grout material are not mixed well in the injection tip equipment, an opposite flow and Interception state of the chemical grouting can occur. McG method installs a special grouting device to allow better mixing of the grouting material and prevent backward flow. The block of nozzle also diversify powder rate of cement. YSS that lowers $Na_2O$ and thereby increases durability is developed by gel-forming reaction material. In this study, the seepage state and unconfined compressive strength of the injection material using the special injection tip equipment is tested. The results of laboratory and field tests clearly demonstrate that the strength increases and permeability decreases using the McG method.

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A Study of Field Mixing Ratio using Bio-grouting Injection Material (바이오그라우팅 주입재를 이용한 현장 배합비에 관한 연구)

  • Park, Ilehoon;Kim, Daehyeon
    • Journal of the Korean Geosynthetics Society
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    • v.16 no.2
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    • pp.47-54
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    • 2017
  • This study aims to develop a bio-grouting material in a powder form like cement. Sand gel samples were produced with the ratio of sodium silicate No.3 to water (50 : 50, 35 : 65, 20 : 80), and the ratio of cement to bio-grouting material (100 : 0, 90 : 10, 70 : 30) to select a mixing ratio of bio-grouting, respectively, and then analyzed the geltime over time. The uniaxial compressive strength was evaluated to select and suggest a mixing ratio optimized for construction conditions. The indoor test reveals that preferred geltime and uniaxial compressive strength is obtained in 35 : 65 with respect to the ratio of sodium silicate No.3 to water, and 90 : 10 with respect to the ratio of cement to bio-grouting material to demonstrate best optimal mixing ratios.

Application of Earth Natural Grouting Using Micro Cement and Inorganic material (마이크로시멘트 무기질계 그라우팅 ENG의 적용성 연구)

  • Jung, Min-Hyung;Kim, Yong-Sik;Jung, Chun-Hak;Lee, Song
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.14 no.1
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    • pp.109-116
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    • 2010
  • The Water glass grouting method has been applied frequently to penetration grouting in practice, but some problems, such as decrease of durability with the elapsed time and environmentally adverse effect, are raised recently. Hence, the Earth Natural Grouting method which uses micro cement and inorganic material is developed to overcomes those problems of the water glass grouting method, and is aimed for extensive ground injection bound. Volumetric strain test, syneresis test, unconfined compression test, triaxial permeability test, in-situ permeability test and heavy metal analysis were conducted to verify application of the ENG. As the result of tests, volumetric strain, syneresis and unconfined strength of the ENG were superior to those of the Water Glass SGR and ENG was proved to be impermeable. Also it is expected that the ENG would not have an effect on environmental pollution.

Numerical analyses using CFD on the pressure losses of the grout flow with variation of joint roughness and grout features (전산유동역학을 이용한 절리 거칠기 및 주입재 특성에 따른 그라우트 주입 시 압력 손실 해석)

  • Sagong, Myung;Ryu, Sung-ha
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.20 no.6
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    • pp.989-1002
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    • 2018
  • Grouting for the rock joint is to strengthen the rock strata by infiltrating cement grout materials into the rock joints. Grouting is one of a field of study which is difficult to develop deterministic and quantitative design approach because of multiphase behaviors of grout materials and 3 dimensional features of rock joints. Therefore, GIN (Grouting Intensity Number) can be a good index with appropriate monitoring of pressure and volume of grout. In this paper, we investigate the effects of joint roughness (JRC) and rheology of cement material during the infiltration of cement grout material into rock joint through CFD (computational fluid dynamics) analyses. With rough joint surface and increase of WC ratio, the frictional resistance during the grouting increases. The results have been summarized with polynomial correlations.