• Title/Summary/Keyword: Cement Manufacturing

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An Evaluation on the Performance of Recyclable Cement by Micron Separating Method (미세분급 방법 개선에 의한 재생시멘트의 성능 평가)

  • Hong, Young-Tae;Kim, Sae-Young;Ko, Eun-Hye;Oh, Sang-Gyun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2006.11a
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    • pp.39-42
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    • 2006
  • In this study, there is purpose that is on a concrete defect happen from aggregate minute's particle mixing in process that make waste concrete as recyclable cement puts to practical use constructing basic data for design of mix proportion used recyclable cement and solves strength fall problem using micron separator, and does general recyclable cement high quality. As a result of X-ray diffraction(XRD) of rater HR-C than NR-C is aware that it come out the micron-separating to decrease the $SiO_2$-peak below 50%. And a construction field which apply for strength's $24{\sim}28MPa$ HR-C in order to realize NR-C of 44% and 51%. Recycle concrete capacity through improved recycle cement of manufacturing technique by micron-separating's new distribution more better improvement. Therefore, in this study, it need to more various study a recycle cement of high quality for reasonable and utility recycling than disposal concrete.

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Effects of Bacterial Nutrients on Early Cement Composites Properties (박테리아 영양소 성분이 시멘트 복합체의 초기 특성에 미치는 영향)

  • Jang, Indong;Kim, Baek-Joong;Yi, Chongku
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.34 no.3
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    • pp.53-59
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    • 2018
  • When manufacturing self-healing concrete using bacteria, nutrients are added to increase the activity of the bacteria. Although many researches have focused on the effects of nutrients containing bacterial healing agent on concrete, few have studied the effects of sole nutrient on self-healing of cement composites. Bacterial nutrients, like commercial chemical admixtures, affect hydration characteristics such as flow, setting, hydration heat, mechanical strength of cement composites and also affect the self healing of cement composites by hydration of unhydrated particles. In this study, effect of the four nutrient commonly used in the existing literature on the hydration characteristics of cement composites by its addition was investigated. Flow, setting time, hydration heat, compressive strength have studied for each nutrients added by 1.5% and 3% of cement weight. Experimental results shows that urea and calcium-nitrate can be used up to 3% without significant detrimental effect on cement composites. Addition of calcium-lactate up to 1.5% show better compressive strength than control, but addition of 3% show almost non-hydration. Yeast extract shows detrimental effects on the composites regardless of the amount added.

The characteristics of mineral hydrate insulation material using activated cement prepared from pilot plant activation system

  • Seo, Sung Kwan;Chu, Yong Sik;Kim, Tae Yeon;Kim, Yoo
    • Journal of Ceramic Processing Research
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    • v.19 no.5
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    • pp.428-433
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    • 2018
  • In this study, using the pilot plant activation system, the activated cement has been manufactured and then applied to the manufacturing process of mineral hydrate insulating material. The fineness of the activated cement is controlled at $5,000cm^2/g$ and $7,500cm^2/g$ and the features of mineral hydrate insulating material, using OPC and the activated cement for each degree of fineness, has been analyzed. As the result of analyzing the crystal habit of the manufactured mineral hydrate insulting material, it is analyzed that the main crystal phase of specimen is tobermorite and some quartz peak has been detected. As the degree of fineness of the activated cement increases, the height of bubble of slurry increases as well, whereas the tendency for the density character to decrease has been detected. Along with it, as the density character decreases, the compression strength has decreases, whereas the tendency for the thermal characteristic to increases has been detected. The main features of mineral hydrate insulating material, using the activated cement with the fineness of $7,500cm^2/g$, the compression strength of 0.36 MPa, and the thermal conductivity of $0.044W/m{\cdot}K$, presents the excellent features as insulation.

Manufacturing of Calcium Silicate Cement Using Construction Waste (건설폐기물을 활용한 이산화탄소 반응경화 시멘트 제조에 관한 연구)

  • Lee, Hyang-Sun;Son, Bae-Geun;Song, Hun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.47-48
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    • 2023
  • In the domestic industrial sector, greenhouse gases emitted from the cement industry account for about 10%, with most of them generated during the cement clinker calcination process. During the calcination process, 57% of carbon dioxide is emitted from the decarbonation reaction of limestone, 30% from fuel consumption, and 13% from electricity usage. In response to these issues, the cement industry is making efforts to reduce carbon dioxide emissions by developing technologies for raw material substitution and conversion, improving process efficiency by utilizing low-carbon alternative heat sources, developing CO2 capture and utilization technologies, and recycling waste materials. In addition, due to the limitations in purchasing and storing industrial byproducts generated from industrial facilities, many studies are underway regarding the recycling of construction waste. Therefore, this study analyzes the manufacture of calcium silicate cement (CSC), which can store carbon dioxide as carbonate minerals in industrial facilities, and aims to contribute to the development of environmentally friendly regenerated cement using construction waste.

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Effects of waste marble and glass powders on concrete properties and performance

  • Nouraldin Abunassar;Tulin Akcaoglu
    • Advances in concrete construction
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    • v.17 no.4
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    • pp.211-220
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    • 2024
  • Concrete, consisting mainly of cement, water and aggregates; is the most used construction material all over the world. Cement manufacturing industry is one of the carbon dioxide producing sources that contributes to global warming. Therefore, in the last few years, there is a growing interest in using waste materials and by-products as cement replacement materials. Using these kinds of materials as a part of cement replacement reduces the air pollution, cost and also enhances some properties of concretes. In the present work, marble dust (MD) was examined as a partial cement replacement material with seven proportions as 0%, 10%, 20%, 30%, 40%, 50%, 60% and glass powder (GP) was used as an additive, 8% by cement weight, in a 0.55 water-binder ratio concrete. In order to evaluate their effects; workability, strength (compressive, flexural and split tensile), alkalinity, sulphate resistance and ultrasonic pulse velocity tests were performed. Experimental results indicated that with MD replacement and GP addition; there is a loss in the workability but improvement in mechanical properties. With 10% replacement of MD compressive, flexural and tensile strengths increased by 10.7%, 6.2% and 5.3% respectively. Moreover, up to 30% replacement of MD reasonable strength values were obtained.

The effect of light sources and CAD/CAM monolithic blocks on degree of conversion of cement

  • Cetindemir, Aydan Boztuna;Sermet, Bulent;Ongul, Deger
    • The Journal of Advanced Prosthodontics
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    • v.10 no.4
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    • pp.291-299
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    • 2018
  • PURPOSE. To assess the degree of conversion (DC) and light irradiance delivered to light-cured and dual-cured cements by application of different light sources through various types of monolithic computer-aided design and computer-aided manufacturing (CAD/CAM) materials. MATERIALS AND METHODS. RelyX Ultimate Clicker light-cured and dual-cured resin cement specimens with 1.5-mm thicknesses (n=300, 10/group), were placed under four types of crystalline core structure (Vita Enamic, Vita Suprinity, GC Ceresmart, Degudent Prettau Anterior). The specimens were irradiated for 40 seconds with an LED Soft-Start or pulse-delay unit or 20 seconds with a QTH unit. DC ratios were determined by using Fourier transform infrared spectroscopy (FTIR) after curing the specimen at 1 day and 1 month. The data were analyzed using the Mann-Whitney U test (for paired comparison) and the Kruskal-Wallis H test (for multiple comparison), with a significance level of P<.05. RESULTS. DC values were the highest for RelyX Ultimate Clicker light-cure specimens polymerized with the LED Soft-Start unit. The combination of the Vita Suprinity disc and RelyX Ultimate Clicker dual-cure resin cement yielded significantly higher values at both timepoints with all light units (all, P<.05). CONCLUSION. Within the limitations of this study, we conclude that the DC of RelyX Ultimate Clicker dual-cure resin cement was improved significantly by the use of Vita Suprinity and the LED Soft-Start light unit. We strongly recommend the combined use of an LED light unit and dual-cure luting cement for monolithic ceramic restorations.

An Experimental Study of Precast concrete Alters Cement Types of High-Strength Concrete (시멘트종류를 변화시킨 프리캐스트 고강도 콘크리트의 실험적 연구 - 수화열 온도특성을 중심으로 -)

  • Park, Heung-Lee;Kim, Sung-Jin;Paik, Min-Su;Lee, Seung-Hoon;Park, Byung-Keun;Jung, Sang-Jin
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2009.05b
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    • pp.119-122
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    • 2009
  • As architectures have recently become high-risers and mega-structured, stable high strength products have been ensured. Accordingly, use of precast concrete accouplement has been increased in order to facilitate air compression and rationalize construction. Since not only external heating but a1so internal temperature rise caused by the accumulation of cement hydration heat in manufacturing process, precast concrete members with large cross-section used for high-rise mega-structure's columns and beams may exhibit different temperature history compared to the precast concrete members for wall and sub-floor with relatively small cross-sections. Therefore, this study aims to elucidate the characteristics of temperature history of mass concrete members cast with high-strength concrete fur precast concrete application. In this study, large cross-sectional precast concrete mock-up, unit cement quantity, and temperature histories in manufacturing precast concrete member under different curing condition were inclusively investigated.

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Strength Characteristic of Non-cement Matrix using Paper Ash (제지애쉬를 활용한 무시멘트 경화체의 강도 특성)

  • Kim, Yun-Mi;Kim, Heon-Tae;Park, Sun-Gyu;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.11a
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    • pp.196-197
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    • 2013
  • This study is the experiment for manufacturing the Lightweight non-cement matrix based on the Blast furnace slag. And, the matrix was manufactured matrix by generating the bubble just by the reaction of KOH that is the alkali accelerator and paper ash, instead of the general foaming agent, that is the waste managed of incineration the pulp sludge generated in the process of manufacturing the paper. Consequently, the density according to the addition rate of KOH represented the tendency to increase. And it showed up that density of the matrix adding KOH 22.5% was the lowest. As to the strength test result, strength following addition rate of KOH increased. Since the bubble is generated in the reaction of KOH and paper ash, this shows the very low intensity but it is determined to be the result that the amount of vacant space is decreased because the bubble generated in the mixture process comes up as the specific gravity difference.

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Optimization of Cement Manufacturing Process for Heat Source Application of Automobile Shredder Residue (자동차 폐차잔재(ASR)의 시멘트제조 열원활용공정의 최적화)

  • Oh, Sea-Cheon;Kwon, Woo-Teck;Kim, Soo-Ryong
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.05a
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    • pp.464-467
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    • 2008
  • 폐차잔재물중 가연성 성분을 시멘트 제조공정의 열원으로 활용하기 위한 연구가 현재 활발히 진행 중에 있다. 그러나 이러한 폐차잔재물을 시멘트 제조공정의 보조열원으로 사용하기 위해서는 에너지활용에 대한 경제성 및 환경기준과 더불어 시멘트 제조공정의 안정적 조업조건에 대한 검토가 이뤄져야만 하며 특히 폐차잔재물의 연소시 시멘트 제조공정에서의 염소물질의 거동특성에 대한 연구가 반드시 선행되어야만 한다. 따라서 본 연구에서는 이러한 폐차잔재물의 시멘트 제조공정에 대한 열원활용의 최적조건을 도출하고자 현장적용 전 킬른내 염소성분의 제어를 위한 Bypass unit의 Cyclone에 대한 전산모사연구를 수행하였으며 이러한 전산모사결과를 바탕으로 실제 시멘트 제조공정에 대한 폐차잔재물의 현장적용 실험을 수행하였다. 또한 본 연구로부터 시멘트 제조공정에 대한 폐차잔재물의 열원활용 가능성을 확인할 수 있었으며 폐차잔재물의 투입시 시멘트 제조공정의 안정적 조업조건을 확보할 수 있었다.

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A Study on the Correlation between Heavy Metal Content of Cement Products and Waste Used in Cement Industry (시멘트 산업에 투입되는 폐기물과 시멘트 제품의 중금속 함유량과의 상관관계 분석연구)

  • Kim, Yong-Jun;Um, Nam-Il;Kim, Woo-Il;Lee, Young-Kee;Kim, Ki-Heon
    • Journal of Korea Society of Waste Management
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    • v.35 no.8
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    • pp.721-730
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    • 2018
  • We investigated the effects of heavy metals in cement in the last 3 years and the amount of waste in the cement manufacturing process. The result shows that the average $Cr^{6+}$ content in cement products is controlled at 10 mg/kg. Cu and Pb have lower detection tendency in white cement than in ordinary portland cement. In addition, heavy metals such as Cd show a certain level of detection regardless of the input wastes. Copper slag and phosphate gypsum are the main influencing factors on the heavy metals in cement products. In auxiliary fuels, plastics waste and wood waste are considered to affect heavy metals in cement products. Alternative raw materials are considered to be affected by the alternative raw materials managed as byproducts. In the case of supplementary fuels, auxiliary fuels managed as waste instead of auxiliary fuels managed as byproducts affect the heavy metals in cement. This study examined the input amount without considering the heavy metals in each waste. Therefore, the result may vary in different situations, and further research must be conducted to supplement the findings. However, if the heavy-metal contents in the waste are constant, it can be used as a reference material for the control of heavy metals in cement products.