• Title/Summary/Keyword: Cement Manufacturing

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Properties of Lightweight Foamed Concrete According to Animality Protein Foaming Agent Type (동물성 기포제 종류별 경량기포 콘크리트의 특성)

  • Lim, Jeong-Jun;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.34-35
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    • 2019
  • In recent years, the construction industry has also applied the dry method that can be assembled in the field by industrialization and factory production, which is free from climatic effects and can reduce the cost due to mass production and simplify the work in the field. Among the building materials used in this dry method, ALC products are made by mixing calcium oxide, gypsum, cement, and water in silica and putting them in an autoclave to create voids in the interior through steam curing at high temperature and pressure. But it requires curing cycle conditions of warming, isothermal, and temperature curing. It depends on the performance of the product depending on the curing conditions, the economical efficiency due to high oil prices, the emission of greenhouse gases by the use of fossil fuels. Experiments were conducted to select an appropriate animal protein foam for lightweight foamed concrete block which was cured by applying a prefilling method to replace existing ALC products. As a result of investigating the characteristics of lightweight foamed concrete by type of animal protein foam, it is considered that FP3 is most suitable for manufacturing lightweight foamed concrete block.

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Effect of Grading of Fine Powder obtained from Recycled Aggregates on Fundamental Properties of Slag-based Mortar (고로슬래그 미분말에 순환골재 미분말의 입도 변화에 따른 무시멘트 모르타르의 기초적 특성)

  • Huang, Jin-Guang;Park, Jae-Yong;Jung, Sang-Woon;Heo, Young-Sun;Han, Min Cheol;Han, Cheon Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.05a
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    • pp.37-38
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    • 2013
  • The fine powder obtained from the manufacturing process of recycled coarse aggregate contains unhydareted cement particles on their surface. It is believed that the alkalinity of the powder (11.0-12.5) is enough to active the slag-based composites. In this paper, the obtained powder was sieved and divided into two sizes, i.e., 0.08 mm and 0.3 mm, and added to the slag-based mortar. Results showed that the fine powder had an effect on the slump and the compressive strength of slag-based composites. With the different pH values of the powder, it could be seen that the distance between the two level powders. And found the peak 28 days compressive strength as the replacement ratio of the recycled aggregate powder changed. The findings from this study provide an indication that with achieved compressive strength, the fine powder can be used in a light weight concrete.

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An Experimental Study for Manufacture of High Quality Recycled Aggregate by Heating (가열방법을 이용한 고품질 순환골재 제조를 위한 실험적 연구)

  • Yoo, Sung-Won;Min, Gyeong-Oan;Her, Yoon;Ha, Heon-Jae;Moon, Jae-Heum
    • Journal of the Korean Society of Safety
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    • v.26 no.5
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    • pp.65-72
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    • 2011
  • The use of waste concrete can resolve the environmental pollution and shortage of natural aggregate. However, recycled aggregate includes substantial amount of cement paste. So, these aggregates are more porous, and less resistant to mechanical actions than natural aggregates. So, recently, the new manufacture processes of high quality recycled aggregates were suggested such as heating and solving to acid liquid. But the method of solving to acid liquid is not economical and produces additional environmental pollution. In this paper, for the purpose of manufacture of high quality recycled aggregates, the heating processes was added to the existing process of recycled aggregates. To find the optimum process, the experiment was performed by using the method of statistical experiment design, and the heating temperatures(4 levels : 300, 450, 600 and $750^{\circ}C$) and heating times(4 levels : 5, 20, 40, 60 minute) were main experimental variables. By the test results, the optimum manufacturing condition of coarse recycled aggregate was $600^{\circ}C$ and 40 minute, and for the fine recycled aggregate, a little heating made a satisfaction to the KS standard quality code.

Structural performance of concrete containing fly ash based lightweight angular aggregates

  • Pati, Pritam K.;Sahu, Shishir K.
    • Advances in concrete construction
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    • v.13 no.4
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    • pp.291-305
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    • 2022
  • The present investigation deals with the production of the innovative lightweight fly ash angular aggregates (FAA) first time in India using local class 'F' fly ash, its characterization, and exploring the potential for its utilization as alternative coarse aggregates in structural concrete applications. Two types of aggregates are manufactured using two different kinds of binders. The manufacturing process involves mixing fly ash, binder, and water, followed by the briquetting process, sintering and crushing them into suitable size aggregates. Tests are conducted on fly ash angular aggregates to measure their physical properties such as crushing value, impact value, specific gravity, water absorption, bulk density, and percentage of voids. Study shows that the physical parameters are significantly enhanced as compared to commercially available fly ash pellets (FAP). The developed FAA are used in concrete vis-à-vis conventional granite aggregates and FAP to determine their compressive, split tensile and flexural strengths. Although being lightweight, the strength parameters for concrete containing FAA are well compared with conventional concrete. This might be due to the high pozzolanic reaction between fly ash angular aggregates and cement paste. Also, RCC beams are cast and the load-deflection behaviour and ultimate load carrying capacity signify that FAA can be suitably used for RCC construction. Hence, the utilization of fly ash as angular aggregates can reduce the dead load of the structure and at the same time serves as a solution for fly ash disposal and mineral depletion problem.

Strength Evaluation of Concrete Containing Ferronickel Slag Aggregate (페로니켈 슬래그 잔골재가 혼입된 콘크리트의 강도 평가)

  • Choi, Min Guen;Son, Jin-Su;Cho, Bong suk;Lee, Jin-Young
    • Journal of The Korean Society of Agricultural Engineers
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    • v.64 no.4
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    • pp.65-72
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    • 2022
  • For sustainable development in the construction industry, blast furnace slag has been used as a substitute for cement in concrete. In contrast, ferronickel slag, which is the by-product generated during smelting to ferronickel used in the manufacturing of stainless steel and nickel alloys, has a limitation to use as a binder and an aggregate due to its expansive characteristics. Recently, stabilization technology of ferronickel slag has been improved and studies have been carried out to utilize ferronicke slag as fine aggregate in concrete. Therefore, in this study, basic mechanical properties of concrete used in ferronickel slag aggregate was evaluated. The compressive strength (24, 30, 40 MPa) and replacement rate of ferronickel slag aggregate (0, 10, 25, 50%) were considered as experimental variables. As a result of test, concrete replaced fine aggregate with 25% ferronickel slag aggregate showed superior performance in the compressive strength and flexural strength.

Axial strength of FRP-reinforced geopolymeric concrete members: A step towards sustainable construction

  • Mohamed Hechmi El Ouni;Ali Raza;Bisma Khalid;Afzal Ahmed;Muhammad Sohail Jameel;Yasser Alashker
    • Structural Engineering and Mechanics
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    • v.86 no.5
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    • pp.687-704
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    • 2023
  • This study aims to examine the structural response of glass fibre-reinforced polymer (Glass-FRP) reinforced geopolymer electronic waste aggregate concrete (GEWC) compression elements under axial compression for sustainable development. The research includes the fabrication of nine GEWC circular compression elements with different reinforcement ratios and a 3-D nonlinear finite element model using ABAQUS. The study involves a detailed parametric analysis to examine the impact of various parameters on the behavior of GEWC compression elements. The results indicate that reducing the vertical distance of glass-FRP ties improves the ductility of GEWC compression elements, and those with eight longitudinal rebars have higher axial load-carrying capacities. The finite element predictions were in good agreement with the testing results, and the put forwarded empirical model shows higher accuracy than previous models by involving the confinement effect of lateral glass-FRP ties on the axial strength of GEWC compression elements. This research work contributes to minimizing the carbon footprint of cement manufacturing and electronic waste materials for sustainable development.

Properties of Eco-friendly Artificial Stone according to the mixing ratio of Geopolymer-based recycled Aggregate (지오폴리머 기반 순환골재 혼입율에 따른 친환경성 인조석재의 특성)

  • Kyung, Seok-Hyun;Choi, Byung-Cheol;Kang, Yeon-Woo;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.06a
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    • pp.126-127
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    • 2020
  • Recently, as interest in environmental issues increases, minimizing carbon dioxide generated during cement manufacturing is a problem to be solved. In order to solve such a problem, it is required to use an industrial by-product of recycled aggregate, blast furnace slag, and circulating fluidized bed boiler fly ash to replace it on the basis of geopolymer(=cementless). This study examines the characteristics of eco-friendly artificial stone according to the mixing ratio of geopolymer-based recycled aggregate. As a result of the experiment, when the addition rate of the alkali stimulant was 15% and the mixing ratio of the circulating aggregate was 70%, the flexural strength and compressive strength were the highest. Density and water absorption decreased as density of circulating aggregates increased and water absorption increased. However, when the mixing ratio of the circulating aggregate exceeded 70%, the flexural strength and compressive strength decreased. Therefore, in order to obtain strengths meeting the KS standards, the mixing ratio of recycled aggregate was set to 70%, and artificial stone was manufactured using industrial by-products.

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Space maintainer using CAD/CAM system without a band: a case report (CAD/CAM 시스템을 이용하여 band 없이 공간유지 장치를 제작한 증례)

  • Eun-Sook Kang
    • Journal of Dental Rehabilitation and Applied Science
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    • v.40 no.2
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    • pp.100-106
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    • 2024
  • Early interceptive orthodontic interventions are often started in the developing dentition to guide normal occlusion. The simplest way to prevent eruption failure from deciduous tooth loss is to fix a space maintainer such as a band and loop. Band and loop space maintainer has several problems like cement loss, demineralization, locking of the adjacent tooth, and needs to take a pickup impression of the band. Computer-assisted design/computer-assisted manufacturing (CAD/CAM) space maintainer without band was developed to solve these problems. This case report describes successful eruption of the mandibular second premolar using CAD/CAM without a band.

Characterization of nano-structure pyrolytic char for smart and sustainable nanomaterials

  • N. K. Karthikeyan;S. Elavenil
    • Advances in nano research
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    • v.16 no.1
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    • pp.53-69
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    • 2024
  • Advancements in the technology of building materials has led to diverse applications of nanomaterials with the aim to monitor concrete structures. While there are myriad instances of the use of nanoparticles in building materials, the production of smart nano cement-composites is often expensive. Thereupon, this research aims to discover a sustainable nanomaterial from tyre waste using the pyrolysis process as part of the green manufacturing circle. Here, Nano Structure Tyre-Char (NSTC) is introduced as a zero-dimension carbon-based nanoparticle. The NSTC particles were characterized using various standard characterization techniques. Several salient results for the NSTC particles were obtained using microscopic and spectroscopic techniques. The size of the particles as well as that of the agglomerates were reduced significantly using the milling process and the results were validated through a scanning electron microscope. The crystallite size and crystallinity were found to be ~35nm and 10.42%, respectively. The direct bandgap value of 5.93eV and good optical conductivity at 786 nm were obtained from the ultra violet visible spectroscopy measurements. The thermal analysis reveals the presence of a substantial amount of carbon, the rate of maximum weight loss, and the two stages of phase transformation. The FT-Raman confirms the presence of carboxyl groups and a ID/IG ratio of 0.83. Water contact angle around 140° on the surface implies the highly hydrophobic nature of the material and its low surface energy. This characteristic process assists to obtain a sustainable nanomaterial from waste tyres, contributing to the development of a smart building material.

EMP shielding of mortar mixed with SiC and graphite

  • Oh-Seong Park;Hyeong-Kyu Cho
    • Journal of Ceramic Processing Research
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    • v.23 no.2
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    • pp.165-170
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    • 2022
  • Using electromagnetic shielding technology, the exterior walls of buildings can prevent the penetration of electromagnetic waves. This effectively reduces the electromagnetic field intensity and electromagnetic pulse inside buildings. Therefore, in recent years, researchers have focused on developing electromagnetic shielding technology. In this study, we analyzed the physical properties and EMP shielding efficiency of shielding materials, such as silicon carbide (SiC), obtained as a byproduct of the semiconductor manufacturing processes, and graphite mixed with mortar, used in the external walls. The shielding materials underwent pretreatment, such as grinding, before mixing them with mortar. Because shielding materials are expensive, the shielding efficiency was calculated by mixing the respective shielding materials with mortar in only the outermost 10% of the sample mortar volume. Moreover, we calculated the shielding efficiency of the different samples of mortar with shielding materials throughout the volume of the samples using shielding effectiveness (SE) estimation formula. The predicted SE values of the samples of mortar mixed with granular SiC, graphite powder, and SiC powder were 20 dB, 18 dB, and 28 dB, respectively. The SE of the sample of mortar mixed with SiC powder is approximately equal to 30 dB, that is, the maximum shielding efficiency (99.9%).