• Corrosion Science and Technology
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• v.20 no.6
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• pp.325-334
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• 2021

In the open system (vessel and pipe), the maximum corrosion rate of carbon steel at ca. 80 ℃ was obtained due to the decrease of dissolved oxygen by increasing the solution temperature. Effect of temperature on the cavitation damage can be explained through several mechanisms. Moreover, when cavitation occurs on the surface of metal and alloys, whether cavitation is erosion or corrosion is still controversial. This work focused on the effect of solution temperature on the corrosion of carbon steel under cavitation in an open system, Tests were performed using an electrochemical cavitation corrosion tester in 3.5% NaCl solution and the effect of solution temperature of carbon steel was discussed. Cavitation corrosion rate can be increased by cavitation, but when the temperature increases, a dissolved oxygen content reduces at a very high speed and thus the maximum cavitation corrosion temperature changed from 80 ℃ to 45 ℃. Below the maximum cavitation temperature, the electrochemical effect was more dominant than the mechanical effect by increasing temperature, but over the maximum cavitation temperature, the mechanical effect was more dominant than the electrochemical effect by increasing temperature.

• Corrosion Science and Technology
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• v.19 no.4
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• pp.163-173
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• 2020

Cavitation corrosion in many industrial plants has recently become a serious issue. Cavitation corrosion has generally been investigated using a vibratory method based on ASTM G32 standard, and the test can be divided into direct cavitation and indirect cavitation. Cavitation corrosion test uses the vibration frequency of the horn of 20 kHz with constant peak-to-peak displacement amplitude. In this work, the peak-to-peak amplitude was controlled from 15 ㎛ to 85 ㎛, and electrochemical measurements were obtained during indirect cavitation. The relationship between cavitation corrosion rate and electrochemical properties was discussed. Corrosion steps of carbon steel at the initial stage under cavitation condition in 3.5 % NaCl can be proposed. When the cavitation strength is relatively low, corrosion of the steel is more affected by the electrochemical process than by the mechanical process; but when the cavitation strength is relatively high, corrosion of the steel is affected more by the mechanical process than by the electrochemical process. This work confirmed that the critical ultrasonic amplitude of 0.42 %C carbon steel is 53.8 ㎛, and when the amplitude is less than 53.8 ㎛, the corrosion effect during the cavitation corrosion process is higher than the mechanical effect.

• Corrosion Science and Technology
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• v.20 no.1
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• pp.26-36
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• 2021

Pipes operating in the seawater environment faces cavitation degradation and corrosion of the metallic component, as well as a negative synergistic effect. Cavitation degradation shows the mechanism by which materials deteriorate by causing rapid change of pressure or high-frequency vibration in the solution, and introducing the formation and explosion of bubbles. In order to rate the cavitation resistance of materials, constant conditions have been used. However, while a dynamic cavitation condition can be generated in a real system, there has been little reported on the effect of ultrasonic amplitude on the cavitation resistance and mechanism of composites. In this work, 3 kinds of epoxy coatings were used, and the cavitation resistance of the epoxy coatings was evaluated in 3.5% NaCl at 15 ℃ using an indirect ultrasonic cavitation method. Eleven kinds of mechanical properties were obtained, namely compressive strength, flexural strength and modulus, tensile strength and elongation, Shore D hardness, water absorptivity, impact test, wear test for coating only and pull-off strength for epoxy coating/carbon steel or epoxy coating/rubber/carbon steel. The cavitation erosion mechanism of epoxy coatings was discussed on the basis of the mechanical properties and the effect of ultrasonic amplitude on the degradation of coatings.

• Corrosion Science and Technology
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• v.20 no.6
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• pp.335-346
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• 2021

Since epoxy resin coating shows excellent properties in formability, adhesion, and corrosion resistance, they have been extensively used in many industries. However, various types of damages in the epoxy coated tube within a relative short time have been reported due to cavitation erosion, liquid impingement, variation of temperature and pressure. Nevertheless, there has been little research on the effect of temperature on the cavitation degradation of epoxy coatings. Therefore, this work used an ultrasonic cavitation tester to focus on the effect of solution temperature on the cavitation properties of 3 kinds of epoxy coatings in 3.5% NaCl. The cavitation properties were discussed basis on the material properties and environmental aspects. As the solution temperature increased, even though with large fluctuation, the cavitation degradation rates of A and B coatings were reduced rapidly, but the rate of C coating was decreased gradually. In addition to the cushioning effect, the reason that the cavitation degradation rate reduced with solution temperature was partly related to the brittle fracture and water absorptivity of the epoxy coatings, and the water density, but was little related to the shape and composition of the compound in the coatings or the phase transition of the epoxy coating.

• 한국신재생에너지학회:학술대회논문집
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• 2010.06a
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• pp.162.1-162.1
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• 2010

Cavitation phenomenon has long been a difficult problem that regarded as negative event to fluid machines or industrial facilities. In the latest, however, some engineers became to understand the power of cavitation and use it to cleaning wall after developing cavitation nozzle. In this paper, we introduce new concept for power-generation system using cavitation jet flow maid by nozzle and impulse turbine in vacuum condition. The vacuum needed to make cavitation is generated naturally by Torricelli's vacuum, 10.23m effective head drop without additional power. We analyzed water's boiling and the steam's mean free path according to vacuum purity levels for nozzles and turbine blades. The nozzles make water accelerate in the neck and boil in expansion section of the nozzles. The shape of the impulse turbine is designed for absorption of the molecule's kinetic energy of the steam.

• Advances in Energy Research
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• v.8 no.4
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• pp.233-241
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• 2022

Biodiesel is a non-polluting and non-toxic energy source that can replace conventional diesel. However, the higher production cost and raw material scarcity became challenges that obstruct the commercialization of biodiesel production. In the current investigation, fried cooking oil is used for biodiesel production in a hydrodynamic cavitation reactor, thus enhancing raw material availability and helping better waste oil disposal. However, due to the cavitation effect inside the reactor, the hydrodynamic cavitation reactor can give biodiesel yield above 98%. Thus, the use of orifice plates (having a different number of holes for cavitation) in the reactor shows more than 90% biodiesel yield within 10 mins of a time interval. The effects of rising temperature at different molar ratios are also investigated. The five-hole plate achieves the highest yield for a 4.5:1 molar ratio at 65℃. And the similar result is predicted by the response surface methodology model; however, the optimized yield is obtained at 60℃. The investigation will help understand the effect of hydrodynamic cavitation on biodiesel yield at different molar ratios and elevated temperatures.

• Corrosion Science and Technology
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• v.22 no.6
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• pp.419-428
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• 2023

Seawater has been used to cool devices in nuclear power plants. However, the pipes used to transport seawater are vulnerable to corrosion; hence, the inner side of pipelines is coated with an epoxy layer as prevention. Upon coating damage, the pipe becomes exposed, and corrosion progresses. The major cause is widely known as cavitation corrosion, causing the degradation of mechanical properties. In this study, corroded specimens were prepared using cavitation and immersion methods to clarify the degradation trend of mechanical properties with corrosion. Three different types of epoxy coatings were used, and accelerated cavitation procedures were composed of amplitudes of 15 ㎛, 50 ㎛, and 85 ㎛ for 2 h, 4 h, and 6 h. The immersion periods were 3 and 6 weeks. We conducted instrumented indentation tests on all degradation samples to measure mechanical properties. The results showed that higher cavitation amplitudes and longer cavitation or immersion times led to more degradation in the samples, which, in turn, decreased the yield strength. Of the three samples, the C coating had the highest resistance to cavitation and immersion degradation.

• International Journal of Fluid Machinery and Systems
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• v.3 no.4
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• pp.324-331
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• 2010

Cavitation in cryogenic fluids generates substantial thermal effects and strong variations in fluid properties, which in turn alter the cavity characteristics. In order to investigate the cavitation characteristics in cryogenic fluids, numerical simulations are conducted around an axisymmetric ogive in liquid nitrogen and hydrogen respectively. The modified Merkle cavitation model and energy equation which accounts for the influence of cavitation are used, and variable thermal properties of the fluid are updated with software. A good agreement between the numerical results and experimental data are obtained. The results show that vapor production in cavitation extracts the latent heat of evaporation from the surrounding liquid, which decreases the local temperature, and hence the local vapor pressure in the vicinity of cavity becomes lower. The cavitation characteristics in cryogenic fluids are obtained that the cavity seems frothy and the cavitation intense is lower. It is also found that when the fluid is operating close to its critical temperature, thermal effects of cavitation are more obviously in cryogenic fluids. The thermal effect on cavitation in liquid hydrogen is more distinctively compared with that in liquid nitrogen due to the changes of density ratio, vapour pressure gradient and other variable properties of the fluid.

• International Journal of Fluid Machinery and Systems
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• v.2 no.1
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• pp.40-54
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• 2009

Cavitation instabilities in turbo-machinery such as cavitation surge and rotating cavitation are usually explained by the quasi-steady characteristics of cavitation, mass flow gain factor and cavitation compliance. However, there are certain cases when it is required to take account of unsteady characteristics. As an example of such cases, cavitation surge in industrial centrifugal pump caused by backflow vortex cavitation is presented and the importance of the phase delay of backflow vortex cavitation is clarified. First, fundamental characteristics of backflow vortex structure is shown followed by detailed discussions on the energy transfer under cavitation surge in the centrifugal pump. Then, the dynamics of backflow is discussed to explain a large phase lag observed in the experiments with the centrifugal pump.

• Journal of the Korean institute of surface engineering
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• v.39 no.1
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• pp.35-42
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• 2006

In this study, the fatigue properties on the cavitation damage of the flame quenched 8.8Al-bronze (8.8Al-4.5Ni-4.5Fe-Cu) as well as the current nuclear pump impeller materials (8.8Al-bronze, STS316 and SR50A) has been investigated using an ultrasonic vibratory cavitation test. For this the impact loads of cavitation bubbles generated by ultrasonic vibratory device quantitatively evaluated and simultaneously the cavitation erosion experiments have been carried out. The fatigue analysis on the cavitation damage of the materials has been made from the determined impact load distribution (e.g. impact load, bubble count) and erosion parameters (e.g. incubation period, MDPR). According to Miner's law, the determined exponents b of the F-N relation ($F^b$ N = Constant) at the incubation stage (N: the number of fracture cycle) were 5.62, 4.16, 6.25 and 8.1 for the 8.8Al-bronze, flame quenched one, STS316 and SR50A alloys. respectively. At the steady state period, the exponents b of the F-N' curve (N': the number of cycle required for $1{\mu}m$ increment of MDP) were determined as 6.32, 5, 7.14 and 7.76 for the 8.8Al-bronze, flame quenched one, STS316, and SR50A alloys, respectively.